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Optimizing climate seat systems requires increased complexity in seat design which in turn is driving a need for more detailed thermal simulation methods. This paper presents the model development considerations and results of a thermal simulation study aimed at improving the thermal seat comfort experience of Hyundai-Kia's heated seating systems.

Many leading companies in the automotive industry have been putting tremendous amount of efforts into developing new designs and technologies to make their products more energy efficient. It is straightforward to evaluate the fuel economy benefit of an individual technology in specific systems and components. However, when multiple technologies are combined and integrated into a whole vehicle, estimating the impact without building and testing an actual vehicle becomes very complex, because the efficiency gains from individual components do not simply add up. In an early concept phase, a projection of fuel efficiency benefits from new technologies will be extremely useful; but in many cases, the outlook has to rely on engineer’s insight since it is impractical to run tests for all possible technology combinations.

Seat comfort is an important factor in the development of a vehicle; however, comfort can be measured in many ways. Many aspects of the experimental design such as the duration of the drive test, the questions asked, and the make-up of the test subjects are known to influence comfort results. This paper provides the background methodology and results of a Seat comfort study aimed at assessing long-term driving seat comfort.

With the advancement of the autonomous vehicle development, the different possibilities of improving fuel economy have increased significantly by changing the driver or powertrain response under different traffic conditions. Development of new fuel-efficient driving strategies requires extensive experiments and simulations in traffic. In this paper, a fuel efficiency simulator environment with existing simulator software such as Simulink, Vissim, Sumo, and CarSim is developed in order to reduce the overall effort required for developing new fuel-efficient algorithms. The simulation environment is created by combining a mid-sized sedan MATLAB-Simulink powertrain model with a realistic microscopic traffic simulation program. To simulate the traffic realistically, real roads from urban and highway sections are modeled in the simulator with different traffic densities.

Some CO2-reducing technologies have real-world benefits not captured by regulatory testing methods. This paper documents a two-layer heating, ventilation, and air-conditioning (HVAC) system that facilitates faster engine warmup through strategic increased air recirculation. The performance of this technology was assessed on a 2020 Hyundai Sonata. Empirical performance of the technology was obtained through dynamometer tests at Argonne National Laboratory. Performance of the vehicle across multiple cycles and cell ambient temperatures with the two-layer technology active and inactive indicated fuel consumption reduction in nearly all cases. A thermally sensitive powertrain model, the National Renewable Energy Laboratory’s FASTSim Hot, was calibrated and validated against vehicle testing data. The developed model included the engine, cabin, and HVAC system controls.