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Journal Article

An Experimental Study on the Fire Response of Vehicles with Compressed Hydrogen Cylinders

2010-04-12
2010-01-0134
To investigate the events that could arise when fighting fires in vehicles with carbon fiber reinforced plastic (CFRP) hydrogen storage cylinders, we conducted experiments to examine whether a hydrogen jet diffusion flame caused by activation of the pressure relief device (PRD) can be extinguished and how spraying water influences the cylinder and PRD. The experiments clarified that the hydrogen jet flame cannot be extinguished easily with water or dry powder extinguishers and that spraying water during activation of the PRD may result in closure of the PRD, but is useful for maintaining the strength of CFRP composite cylinders for vehicles.
Journal Article

Validation of the Localized Fire Test Method for On-Board Hydrogen Storage Systems

2014-04-01
2014-01-0421
The localized fire test provided in the Global Technical Regulation for Hydrogen Fuel Cell Vehicles gives two separate test methods: the ‘generic installation test - Method 1′ and the ‘specific vehicle installation test - Method 2′. Vehicle manufacturers are required to apply either of the two methods. Focused on Method 2, the present study was conducted to determine the characteristics and validity of Method 2. Test results under identical burner flame temperature conditions and the effects of cylinder protection covers made of different materials were compared between Method 1 and Method 2.
Journal Article

Developing Safety Standards for FCVs and Hydrogen Vehicles

2009-04-20
2009-01-0011
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 9 years. The initial document, SAE J2578, was published in 2002. SAE J2578 has been valuable as a Recommended Practice for FCV development with regard to the identification of hazards and the definition of countermeasures to mitigate these hazards such that FCVs can be operated in the same manner as conventional gasoline internal combustion engine (ICE)-powered vehicles. SAE J2578 is currently being revised so that it will continue to be relevant as FCV development moves forward. For example, test methods were refined to verify the acceptability of hydrogen discharges when parking in residential garages and commercial structures and after crash tests prescribed by government regulation, and electrical requirements were updated to reflect the complexities of modern electrical circuits which interconnect both AC and DC circuits to improve efficiency and reduce cost.
Journal Article

Investigation of the Impact Phenomenon During Minor Collision

2013-04-08
2013-01-1545
ISO 12405-1,2 specifies international testing standards for lithium-ion batteries for vehicles. In the mechanical shock test is used to determine if the battery is damaged due to the shock imposed when the vehicle runs over a curb or similar minor accidents. Therefore, we conducted minor collision tests against a curb using an actual vehicle and compared the test results with the conditions specified in ISO 12405-1,2. The results confirmed that the impulse wave obtained using an actual vehicle within the range of the test in this study differs from the shape of the impulse wave specified in ISO 12405-1,2.
Technical Paper

Thermal Behavior in Hydrogen Storage Tank for Fuel Cell Vehicle on Fast Filling

2007-04-16
2007-01-0688
The current hydrogen storage systems for fuel-cell vehicles are mainly a compressed hydrogen storage type, but it is known that the temperature inside the tank commonly increases while the tank is being filled with hydrogen. This study examines filling methods that prevent the temperature from exceeding the designed temperature of the tank. In order to propose a filling method that suppresses the temperature rise inside the tank and achieves filling within a short time, fast-filling tests were conducted on test tanks designed for fast filling of fuel cell vehicles. The detailed influences of the differences in type of tank and filling pressure on the rate of the internal temperature increase were investigated. Thermal responses were measured at various parts inside and outside the tank while varying the filling pressure, type of tank, tank capacity, filling time, and filling pattern, using a test tank that allows multi-point measurement of the internal temperature.
Technical Paper

Developing Safety Standards for FCVs and Hydrogen Vehicles

2010-04-12
2010-01-0131
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 10 years. The initial document, SAE J2578, was published in 2002. SAE J2578 has been valuable as a Recommended Practice for FCV development with regard to the identification of hazards associated with the integration of hydrogen and electrical systems onto the vehicle and the definition of countermeasures to mitigate these hazards such that FCVs can be operated in the same manner as conventional gasoline internal combustion engine (ICE)-powered vehicles. An update to SAE J1766 for post-crash electrical safety was also published in 2008 to reflect unique aspects of FCVs and to harmonize electrical requirements with international standards. In addition to SAE J2578 and J1766, the SAE FCV Safety Working Group also developed a Technical Information Report (TIR) for vehicular hydrogen systems (SAE J2579).
Technical Paper

Regional Trade and Emission Gas in Asian Automobile Industry

2001-11-12
2001-01-3761
This paper is an attempt to estimate the traffic demand of private vehicles in the Philippines and Thailand toward 2030. Estimation of road traffic volume is one of the most important elements for determining fuel consumption and emission gas levels. The level of passenger car ownership is still low, but there has been a distinct shift toward passenger cars due to the lack of mass transport. In Asian countries, inspection and maintenance and emission standards are the most important policy measures. The projections of car stock are evaluated as the emissions of PM, CO and NOx by applying these policy measures in the case of Thailand.
Technical Paper

Establishing Localized Fire Test Methods and Progressing Safety Standards for FCVs and Hydrogen Vehicles

2011-04-12
2011-01-0251
The SAE Fuel Cell Vehicle (FCV) Safety Working Group has been addressing FCV safety for over 11 years. In the past couple of years, significant attention has been directed toward a revision to the standard for vehicular hydrogen systems, SAE J2579(1). In addition to streamlining test methodologies for verification of Compressed Hydrogen Storage Systems (CHSSs) as discussed last year,(2) the working group has been considering the effect of vehicle fires, with the major focus on a small or localized fire that could damage the container in the CHSS and allow a burst before the Pressure Relief Device (PRD) can activate and safely vent the compressed hydrogen stored from the container.
Technical Paper

Simplifying the Structural Design of the Advanced Pedestrian Legform Impactor for Use in Standardized Testing

2018-04-03
2018-01-1049
The advanced Pedestrian Legform Impactor (aPLI) incorporates a number of enhancements for improved lower limb injury prediction capability with respect to its predecessor, the FlexPLI. The aPLI also incorporates a simplified upper body part (SUBP), connected to the lower limb via a mechanical hip joint, that expands the impactor’s applicability to evaluate pedestrian’s lower limb injury risk also in high-bumper cars.As the aPLI has been developed to be used in standardized testing, further considerations on the impactor’s manufacturability, robustness, durability, usability, and repeatability need to be accounted for.. The aim of this study is to define and verify, by means of numerical analysis, a battery of design modifications that may simplify the manufacturing and use of physical aPLIs, without reducing the impactors’ biofidelity. Eight candidate parameters were investigated in a two-step numerical analysis.
Technical Paper

Estimation of Controllability Based on Driver Behavior - A Case of Insufficient Brake-Assist Force

2014-04-01
2014-01-0236
Controllability (C) is the parameter that determines the Automotive Safety Integrity Level (ASIL) of each hazardous event based on an international standard of electrical and/or electronic systems within road vehicles (ISO 26262). C is classified qualitatively in ISO 26262. However, no specific method for classifying C is described. It is useful for C classification to define a specific classification based on objective data. This study assumed that C was classified using the percentage of drivers who could reduce Severity (S) in one or more classes compared with the S class in which the driver did not react to a hazardous event. An experiment simulated a situation with increased risk of collision with a leading vehicle due to insufficient brake force because of brake-assist failure when the experiment vehicle decelerated from 50 km/h on a straight road.
Technical Paper

Controlling Vehicle Platoon to Alleviate Shockwave Propagation

2013-03-25
2013-01-0022
In this study, a scheme for controlling the deceleration rate required to alleviate shockwave propagation in a vehicle platoon is proposed. Assuming a three-vehicle platoon, the deceleration rates of the 2nd and the 3rd vehicles were modeled so as to minimize the speed of the shockwave that propagates through the platoon. The effect of the decelerating two vehicles on a 4th following vehicle was also evaluated. Numerical analysis showed that an earlier and slightly more rapid deceleration rate significantly decreased the speed of the shockwave propagated by the first three vehicles. Furthermore, even though the shockwave was amplified through the 2nd to 4th vehicles, this negative effect could be eliminated by applying the same control strategy to the 3rd and 4th vehicles.
Technical Paper

R&D and Analysis of Energy Consumption Improvement Factor for Advanced Clean Energy HEVs

2005-10-24
2005-01-3828
Ultra-low energy consumption and ultra-low emission vehicle technologies have been developed by combining petroleum-alternative clean energy with a hybrid electric vehicle (HEV) system. Their component technologies cover a wide range of vehicle types, such as passenger cars, delivery trucks, and city buses, adsorbed natural gas (ANG), compressed natural gas (CNG), and dimethyl ether (DME) as fuels, series (S-HEV) and series/parallel (SP-HEV) for hybrid types, and as energy storage systems (ESSs), flywheel batteries (FWBs), capacitors, and lithium-ion (Li-ion) batteries. Evaluation tests confirmed that the energy consumption of the developed vehicles is 1/2 of that of conventional diesel vehicles, and the exhaust emission levels are comparable to Japan's ultra-low emission vehicle (J-ULEV) level.
Technical Paper

Effects of Road Structure and Buffer Building on Reduction of Road Traffic Noise

1989-11-01
891304
In order to investigate the possibility of noise countermeasures taken on the road and in its surroundings an urban area exposed to high road traffic noise level was taken up as a model, and their effectiveness was estimated by a hybrid simulation method combining a scale model experiment technique and a computer simulation. The case studies of simulation were carried out in the case of improving the road structures, laying the noise barriers, constructing the noise-buffer buildings and so on. As a result, more than 20 dB (A) of road traffic noise reduction were obtained by a modification of the existing surface road to an elevated road.
Technical Paper

Thermal Behavior in Hydrogen Storage Tank for FCV on Fast Filling (2nd Report)

2008-04-14
2008-01-0463
If a compressed hydrogen tank for vehicles is filled with hydrogen gas more quickly, the gas temperature in the tank will increase. In this study, we conducted hydrogen gas filling tests using the TYPE 3 and TYPE 4 tanks. During the tests, we measured the temperature of the internal liner surface and investigated its relationship with the gas temperature in the tank. We found that the gas temperature in the upper portion of the TYPE 4 tank rose locally during filling and that the temperature of the internal liner surface near that area also rose, resulting in a temperature higher than the gas temperature at the center of the tank. To keep the maximum temperature in the tank below the designed temperature (85°C) during filling and examine the representative tank internal temperatures, it is important to examine filling methods that can suppress local rises of tank internal temperature.
Technical Paper

Development of an Intersection Collision Warning System Using DGPS

2000-03-06
2000-01-1301
In this paper, an intersection collision warning system using DGPS (Differential Global Positioning System) will be proposed. The system is developed to prevent collisions of vehicles crossing at intersections, especially at well visibility intersections without traffic lights. Two GPS receivers are installed on two vehicles on the move towards the same intersection from different directions. The position and velocity information of the vehicles are measured by on-board GPS receivers, and then transmitted from one vehicle to another by inter-vehicle communication (IVC). Therefore, the relative position and direction of each vehicle and collision judgment coefficient (CJC) which is defined by using the relative position of vehicles are calculated. After taking the crossing position of directions and the variation of CJC into account, the position of the intersection and the possibility of collision can be predicted in advance. Warning will be given to drivers with a prearranged timing.
Technical Paper

Analysis of HEV Components Efficiency on Fuel Economy

2000-04-02
2000-01-1542
A simulation has been developed at the Japan Automobile Research Institute to predict the fuel economy of HEVs, which are currently being developed in the advanced clean energy vehicle research and development project of MITI/NEDO (ACE Project). The ACE Project includes six types of HEV. The effect of hybrid components efficiency on fuel economy was evaluated by sensitivity coefficient. The results show that the fuel economy of HEVs can improve that of the base vehicle by two times. The sensitivity coefficient of the battery is largest in the FCEV, while that of the motor is largest in the series or series/parallel HEVs.
Technical Paper

Outline of the Advanced Clean Energy Vehicle Project

1999-08-17
1999-01-2943
The Advanced Clean Energy Vehicle Project (ACE Project) has been initiated to develop the vehicles which can utilize oil-alternative and clean fuels and achieve twice the energy efficiency of conventional vehicles. To achieve the project objectives, Japanese automobile manufactures are developing six types of hybrid vehicles. Technologies of the developing vehicles include many kinds of hybrid elements, such as series and series/parallel types, alternative fuels (natural gas, DME, methanol) internal combustion engines and a fuel cell, as well as flywheels, ultra-capacitors and Li-ion batteries. This paper introduces the outline of ACE project.
Technical Paper

One Approach to Definition of MSILs and Their Connections with ASILs

2014-11-11
2014-32-0016
ISO 26262 (Road vehicles - Functional safety), a functional safety standard for motor vehicles, was published in November 2011. In this standard, hazardous events associated with each item constituting a safety-related system are assessed according to three criteria, namely, Severity, Exposure, and Controllability, thereby determining ASILs (Automotive Safety Integrity Levels) representing safety levels for motor vehicles. Although motorcycles are not included in the scope of application of the current edition of ISO 26262, it is expected that motorcycles will be included in the next revision. However, it is not appropriate to directly apply ASILs to motorcycles. In the first place, the situation of usage in practice presumably differs between motorcycles and motor vehicles. Accordingly, in this research, we attempted to newly define Motorcycle Safety Integrity Levels (MSILs).
Technical Paper

Validation of Vibration Test for Lithium-ion Battery Pack in Electric Vehicles

2015-04-14
2015-01-1195
To verify the appropriateness of the vibration test conditions of ISO 12405, we performed tailoring to derive power spectrum densities and test durations as vibration test conditions. Vehicles used for tailoring included two electric vehicles and one plug-in hybrid electric vehicle. Those vehicles were equipped with accelerometers and were run on seven different road types at different speeds while data on the acceleration of the battery packs were recorded. The power spectrum densities for three axes that were derived from the obtained acceleration data were similar in form to the power spectrum densities of ISO 12405, and almost the same root mean square accelerations were obtained, confirming that they are appropriate. However, both experiments and theory suggest that the test duration for the Z-axis exceeds those of the X- and Y-axes.
Technical Paper

Development of Electric Commuter Concept Car “C-ta”

2011-05-17
2011-39-7220
It is becoming more and more necessary to achieve a sustainable low-carbon society by mobility not depending on oil. Electric vehicles are appropriate for such a society, but expensive battery cost and long charging time prohibit the promotion of EVs. One of the solutions is minimizing battery usage by ultra-low fuel efficiency, so we developed an ultrahigh-efficient electric commuter concept car “C-ta”, which requires as small a battery as possible. We assumed that drivers would use the car as a second car for short-distance daily use, such as commuting, shopping, transportation of family, etc. In order to improve fuel efficiency, we mainly considered an ultra-light weight body and chassis, to which CFRP (carbon fiber reinforced plastic) greatly contributes, ultra-low rolling resistance tires, and highly accurate vehicle control technology with four in-wheel motors.
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