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Journal Article

Effects of Fuel Type on Dual SCR Aftertreatment for Lean NOx Reduction

2009-11-02
2009-01-2818
Global demand for alternative fuels to combat rising energy costs has sparked a renewed interest in catalysts that can effectively remediate NOx emissions resulting from combustion of a range of HC based fuels. Because many of these new engine technologies rely on lean operating environments to produce efficient power, the resulting emissions are also present in a lean atmosphere. While HCs are easily controlled in such environments, achieving high NOx conversion to N2 has continued to elude fully satisfactory solution. Until recently, most approaches have relied on catalysts with precious metals to either store NOx and subsequently release it as N2 under rich conditions, or use NH3 SCR catalysts with urea injection to reduce NOx under lean conditions. However, new improvements in Ag based technologies also look very promising for NOx reduction in lean environments.
Technical Paper

Human Perception of Seat Vibration Quality Pilot Study

2021-08-31
2021-01-1068
Driving comfort and automotive product quality are strongly associated with the vibration that is transmitted to the occupants of a vehicle at the points of contact to the human body, including the seat, steering wheel, and pedals. Of these three contact locations, the seats have the most general importance, as all occupants of a vehicle experience seat vibration. Particularly relevant to driving comfort is the way in which vehicle occupants perceive seat vibration, which may be different than expected considering sensor measured vibration levels. Much of the interest in seat vibration has been focused on internal combustion engine powertrain vibration, especially idle vibration. However, electrification of vehicles changes the focus from low frequency idle vibration to higher frequency vibration sources.
Technical Paper

Robust Sensor Fused Object Detection Using Convolutional Neural Networks for Autonomous Vehicles

2020-04-14
2020-01-0100
Environmental perception is considered an essential module for autonomous driving and Advanced Driver Assistance System (ADAS). Recently, deep Convolutional Neural Networks (CNNs) have become the State-of-the-Art with many different architectures in various object detection problems. However, performances of existing CNNs have been dropping when detecting small objects at a large distance. To deploy any environmental perception system in real world applications, it is important that the system achieves high accuracy regardless of the size of the object, distance, and weather conditions. In this paper, a robust sensor fused object detection system is proposed by utilizing the advantages of both vision and automotive radar sensors. The proposed system consists of three major components: 1) the Coordinate Conversion module, 2) Multi level-Sensor Fusion Detection (MSFD) system, and 3) Temporal Correlation filtering module.
Technical Paper

A Forward Collision Warning System Using Deep Reinforcement Learning

2020-04-14
2020-01-0138
Forward collision warning is one of the most challenging concerns in the safety of autonomous vehicles. A cooperation between many sensors such as LIDAR, Radar and camera helps to enhance the safety. Apart from the importance of having a reliable object detector, the safety system should have requisite capabilities to make reasonable decisions in the moment. In this work, we concentrate on detecting front vehicles of autonomous cars using a monocular camera, beyond only a detection method. In fact, we devise a solution based on a cooperation between a deep object detector and a reinforcement learning method to provide forward collision warning signals. The proposed method models the relation between acceleration, distance and collision point using the area of the bounding box related to the front vehicle. An agent of learning automata as a reinforcement learning method interacts with the environment to learn how to behave in eclectic hazardous situations.
Technical Paper

Autonomous Lane Change Control Using Proportional-Integral-Derivative Controller and Bicycle Model

2020-04-14
2020-01-0215
As advanced vehicle controls and autonomy become mainstream in the automotive industry, the need to employ traditional mathematical models and control strategies arises for the purpose of simulating autonomous vehicle handling maneuvers. This study focuses on lane change maneuvers for autonomous vehicles driving at low speeds. The lane change methodology uses PID (Proportional-Integral-Derivative) controller to command the steering wheel angle, based on the yaw motion and lateral displacement of the vehicle. The controller was developed and tested on a bicycle model of an electric vehicle (a Chevrolet Bolt 2017), with the implementation done in MATLAB/Simulink. This simple mathematical model was chosen in order to limit computational demands, while still being capable of simulating a smooth lane change maneuver under the direction of the car’s mission planning module at modest levels of lateral acceleration.
Technical Paper

Design and Analysis of Kettering University’s New Proving Ground, the GM Mobility Research Center

2020-04-14
2020-01-0213
Rapid changes in the automotive industry, including the growth of advanced vehicle controls and autonomy, are driving the need for more dedicated proving ground spaces where these systems can be developed safely. To address this need, Kettering University has created the GM Mobility Research Center, a 21-acre proving ground located in Flint, Michigan at the former “Chevy in the Hole” factory location. Construction of a proving ground on this site represents a beneficial redevelopment of an industrial brownfield, as well as a significant expansion of the test facilities available at the campus of Kettering University. Test facilities on the site include a road course and a test pad, along with a building that has garage space, a conference room, and an indoor observation platform. All of these facilities are available to the students and faculty of Kettering University, along with their industrial partners, for the purpose of engaging in advanced transportation research and education.
Technical Paper

Structural Analysis and Design Modification of Seat Rail Structures in Various Operating Conditions

2020-04-14
2020-01-1101
This paper is based on, and in continuation of the work previously published in ASEE NCS Conference held in Grand Rapids, MI [1]. Automotive seating rail structures are one of the key components in the automotive industry because they carry the entire weight of passenger and they hold the structure for seating foams and other assembled key components such as side airbag and seatbelt systems. The entire seating is supported firmly and attached to the bottom bodywork of the vehicle through the linkage assembly called the seat rails. Seat rails are adjustable in their longitudinal motion which plays an important role in giving the passengers enough leg room to make them feel comfortable. Therefore, seat rails under the various operating conditions, should be able to withstand the weight of the passenger along with the other assembled parts as mentioned above. Also, functional requirements such as crash safety is very important to avoid or to minimize injuries to the occupants.
Technical Paper

A Robust Failure Proof Driver Drowsiness Detection System Estimating Blink and Yawn

2020-04-14
2020-01-1030
The fatal automobile accidents can be attributed to fatigued and distracted driving by drivers. Driver Monitoring Systems alert the distracted drivers by raising alarms. Most of the image based driver drowsiness detection systems face the challenge of failure proof performance in real time applications. Failure in face detection and other important part (eyes, nose and mouth) detections in real time cause the system to skip detections of blinking and yawning in few frames. In this paper, a real time robust and failure proof driver drowsiness detection system is proposed. The proposed system deploys a set of detection systems to detect face, blinking and yawning sequentially. A robust Multi-Task Convolutional Neural Network (MTCNN) with the capability of face alignment is used for face detection. This system attained 97% recall in the real time driving dataset collected. The detected face is passed on to ensemble of regression trees to detect the 68 facial landmarks.
Technical Paper

Source Noise Isolation during Electric Vehicle Pass-By Noise Testing Using Multiple Coherence

2020-04-14
2020-01-1268
Due to the nearly silent operation of an electric motor, it is difficult for pedestrians to detect an approaching electric vehicle. To address this safety concern, the National Highway Traffic Safety Administration issued the Federal Motor Vehicle Safety Standard (FMVSS) No. 141, “Minimum Sound Requirements for Hybrid and Electric Vehicles”. This FMVSS 141 standard requires the measurement of electric vehicle noise according to certain test protocols; however, performing these tests can be difficult since inconsistent results can occur in the presence of transient background noise. Methods to isolate background noise during static sound measurements have already been established, though these methods are not directly applicable to a pass-by noise test where neither the background noise nor the vehicle itself as it travels past the microphone produce stationary sound signals.
Journal Article

Stability and Control Considerations of Vehicle-Trailer Combination

2008-04-14
2008-01-1228
In this paper, dynamics and stability of an articulated vehicle in the yaw plane are examined through analysis, simulations, and vehicle testing. Control of a vehicle-trailer combination using active braking of the towing vehicle is discussed. A linear analytical model describing lateral and yaw motions of a vehicle-trailer combination is used to study the effects of parameter variations of the trailer on the dynamic stability of the system and limitations of different control strategies. The results predicted by the analytical model are confirmed by testing using a vehicle with a trailer in several configurations. Design of the trailer makes it possible to vary several critical parameters of the trailer. The test data for vehicle with trailer in different configurations is used to validate the detailed non-linear simulation model of the vehicle-trailer combination.
Journal Article

Ammonia Sensor for Closed-Loop SCR Control

2008-04-14
2008-01-0919
Selective Catalytic Reduction (SCR) is the dominant solution for meeting future NOx reduction regulations for heavy-duty diesel powertrains. SCR systems benefit from closed-loop control if an appropriate exhaust gas sensor were available. An ammonia sensor has recently been developed for use as a feedback element in closed-loop control of urea dosing in a diesel SCR aftertreatment system. Closed-loop control of SCR dosing enables the SCR system to be robust against disturbances and to meet conformity of production (COP) and in-use compliance norms. The ammonia sensor is based on a non-equilibrium electrochemical principle and outputs emf signals. The sensor performs well when tested in a diesel engine exhaust environment and has minimum cross interference with CO, HC, NO, NO2, SO2, H2O and O2. Previous work, done in a simulation environment, demonstrated that an ammonia sensor provides the optimal feedback for urea dosing control algorithms in closed-loop SCR systems.
Journal Article

Gasoline Fuel Injector Spray Measurement and Characterization - A New SAE J2715 Recommended Practice

2008-04-14
2008-01-1068
With increasingly stringent emissions regulations and concurrent requirements for enhanced engine thermal efficiency, a comprehensive characterization of the automotive gasoline fuel spray has become essential. The acquisition of accurate and repeatable spray data is even more critical when a combustion strategy such as gasoline direct injection is to be utilized. Without industry-wide standardization of testing procedures, large variablilities have been experienced in attempts to verify the claimed spray performance values for the Sauter mean diameter, Dv90, tip penetration and cone angle of many types of fuel sprays. A new SAE Recommended Practice document, J2715, has been developed by the SAE Gasoline Fuel Injection Standards Committee (GFISC) and is now available for the measurement and characterization of the fuel sprays from both gasoline direct injection and port fuel injection injectors.
Journal Article

Dual SCR Aftertreatment for Lean NOx Reduction

2009-04-20
2009-01-0277
Low-cost lean NOx aftertreatment is one of the main challenges facing high-efficiency gasoline and diesel engines operating with lean mixtures. While there are many candidate technologies, they all offer tradeoffs. We have investigated a multi-component Dual SCR aftertreatment system that is capable of obtaining NOx reduction efficiencies of greater than 90% under lean conditions, without the use of precious metals or urea injection into the exhaust. The Dual SCR approach here uses an Ag HC-SCR catalyst followed by an NH3-SCR catalyst. In bench reactor studies from 150 °C to 500 °C, we have found, for modest C/N ratios, that NOx reacts over the first catalyst to predominantly form nitrogen. In addition, it also forms ammonia in sufficient quantities to react on the second NH3-SCR catalyst to improve system performance. The operational window and the formation of NH3 are improved in the presence of small quantities of hydrogen (0.1–1.0%).
Journal Article

Analysis of Pre-Crash Data Transferred over the Serial Data Bus and Utilized by the SDM-DS Module

2011-04-12
2011-01-0809
The primary function of an airbag control module is to detect crashes, discriminate and predict if a deployment is necessary, then deploy the restraint systems including airbags and where applicable, pretensioners. At General Motors (GM), the internal term for airbag control module is Sensing and Diagnostic Module (SDM). In the 1994 model year, GM introduced its SDM on some of its North American airbag-equipped vehicles. A secondary function of that SDM and all subsequent SDMs is to record crash related data. This data can include data regarding impact severity from internal accelerometers and pre-crash vehicle data from various chassis and powertrain modules. Previous researchers have addressed the accuracy of both the velocity change data, recorded by the SDM, and the pre-crash data, but the assessment of the timing of the pre-crash data has been limited to a single family of modules (Delphi SDM-G).
Journal Article

Diagnostics based on the Statistical Correlation of Sensors

2008-04-14
2008-01-0129
The paper describes a new strategy for real-time sensor diagnostics that is based on the statistical correlation of various sensor signal pairs. During normal fault-free operation there is a certain correlation between the sensor signals which is lost in the event of a fault. The proposed algorithm quantifies the correlation between sensor signal pairs using real-time scalar metrics based on the Mahalanobis-distance concept. During normal operation all metrics follow a similar pattern, however in the event of a fault; metrics involving the faulty sensor would increase in proportion to the magnitude of the fault. Thus, by monitoring this pattern and using a suitable fault-signature table it is possible to isolate the faulty sensor in real-time. Preliminary simulation results suggest that the strategy can mitigate the false-alarms experienced by most model-based diagnostic algorithms due to an intrinsic ability to distinguish nonlinear vehicle behavior from actual sensor faults.
Journal Article

Lean Implementation in Integrated Design and Manufacturing

2013-04-08
2013-01-1329
Lean applications in product development usually start with manufacturing due to the relative experience of measuring improvements and identifying wastes in physical settings. The full potential of lean implementation in any product development, however, can only be realized when applied throughout the process, starting with early process. Considering that the first and most essential principle in lean implementation is the characterization of value from the customer's perspective, it is imperative that the proper definition of value is realized at the beginning of the process. In addition, streaming and flowing of this customer's specified value should be realized throughout the process from start to finish. This paper discusses the application of lean principles to integrated design and manufacturing phases of the Product Development Process.
Journal Article

A New Approach for Very Low Particulate Mass Emissions Measurement

2013-04-08
2013-01-1557
Pending reductions in light duty vehicle PM emissions standards from 10 to 3 mg/mi and below will push the limits of the gravimetric measurement method. At these levels the PM mass collected approaches the mass of non-particle gaseous species that adsorb onto the filter from exhaust and ambient air. This introduces an intrinsic lower limit to filter based measurement that is independent of improvements achieved in weighing metrology. The statistical variability of back-up filter measurements at these levels makes them an ineffective means for correcting the adsorption artifact. The proposed subtraction of a facility based estimate of the artifact will partially alleviate the mass bias from adsorption, but its impact on weighing variability remains a problem that can reach a significant fraction of the upcoming 3 and future 1 mg/mi standards. This paper proposes an improved PM mass method that combines the gravimetric filter approach with real time aerosol measurement.
Technical Paper

Automated 3D Printer Bed Clearing Mechanism

2020-04-14
2020-01-1301
The objective of this work was to design an automated bed clearing mechanism for the Anet brand A8 3D printer, which uses Fused Deposition Modeling (FDM) process. This work has been carried out as a capstone course. Many OEMs are focusing on using functional 3D printed parts to replace metal parts that otherwise require complex assemblies or to reduce weight. The concept behind the work presented in this paper was to allow every user to be able to print multiple parts without human interaction. This saves time to load and unload one part at a time. The idea was to develop a universal bed clearing mechanism that can be used for most brands of 3D printers. Upon researching into the many different styles and designs of printers, it became clear that the designs are different and complex to create a universal product. It was decided to aim for the most common style of 3D printers for which easy modeling and testing should be possible.
Journal Article

Design and Control of Vehicle Trailer with Onboard Power Supply

2015-04-14
2015-01-0132
Typically, when someone needs to perform occasional towing tasks, such as towing a boat on a trailer, they have two choices. They can either purchase a larger, more powerful vehicle than they require for their regular usage, or they can rent a larger vehicle when they need to tow something. In this project, we propose a third alternative: a trailer with an on-board power supply, which can be towed by a small vehicle. This system requires a means of sensing how much power the trailer's power supply should provide, and an appropriate control system to provide this power. In this project, we design and model the trailer, a standard small car, and the control system, and evaluate the concept's feasibility. We have selected a suitable power source for the trailer, a DC motor, coupled directly to the trailer's single drive wheel, which allow us to dispense with the need for a differential.
Technical Paper

Experimentation for Design Improvements for Coil Spring in the Independent Suspension

2020-04-14
2020-01-0503
The objective of this project is to analyze potential design changes that can improve the performance of helical spring in an independent suspension. The performance of the helical spring was based upon the result measure of maximum value of stress acting on it and the amount displacement caused when the spring undergoes loading. The design changes in the spring were limited to coil cross section, spring diameter (constant & variable), pitch and length of the spring. The project was divided into Stage I & Stage II. For Stage I, using all the possible combinations of these design parameters, linear stress analysis was performed on different spring designs and their Stress and displacement results were evaluated. Based on the results, the spring designs were classified as over designed or under designed springs.
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