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Journal Article

An In-Cycle based NOx Reduction Strategy using Direct Injection of AdBlue

2014-10-13
2014-01-2817
In the last couple of decades, countries have enacted new laws concerning environmental pollution caused by heavy-duty commercial and passenger vehicles. This is done mainly in an effort to reduce smog and health impacts caused by the different pollutions. One of the legislated pollutions, among a wide range of regulated pollutions, is nitrogen oxides (commonly abbreviated as NOx). The SCR (Selective Catalytic Reduction) was introduced in the automotive industry to reduce NOx emissions leaving the vehicle. The basic idea is to inject a urea solution (AdBlue™) in the exhaust gas before the gas enters the catalyst. The optimal working temperature for the catalyst is somewhere in the range of 300 to 400 °C. For the reactions to occur without a catalyst, the gas temperature has to be at least 800 °C. These temperatures only occur in the engine cylinder itself, during and after the combustion.
Technical Paper

Experimental and Numerical Assessment of Active Pre-chamber Ignition in Heavy Duty Natural Gas Stationary Engine

2020-04-14
2020-01-0819
Gas engines (fuelled with CNG, LNG or Biogas) for generation of power and heat are, to this date, taking up larger shares of the market with respect to diesel engines. In order to meet the limit imposed by the TA-Luft regulations on stationary engines, lean combustion represents a viable solution for achieving lower emissions as well as efficiency levels comparable with diesel engines. Leaner mixtures however affect the combustion stability as the flame propagation velocity and consequently heat release rate are slowed down. As a strategy to deliver higher ignition energy, an active pre-chamber may be used. This work focuses on assessing the performance of a pre-chamber combustion configuration in a stationary heavy-duty engine for power generation, operating at different loads, air-to-fuel ratios and spark timings.
Journal Article

Investigation of Performance and Emission Characteristics of a Heavy Duty Natural Gas Engine Operated with Pre-Chamber Spark Plug and Dilution with Excess Air and EGR

2012-09-24
2012-01-1980
This article deals with application of turbulent jet ignition technique to heavy duty multi-cylinder natural gas engine for mobile application. Pre-chamber spark plugs are identified as a promising means of achieving turbulent jet ignition as they require minimal engine modification with respect to component packaging in cylinder head and the ignition system. Detailed experiments were performed with a 6 cylinder 9.4 liter turbo-charged engine equipped with multi-point gas injection system to compare performance and emissions characteristics of operation with pre-chamber and conventional spark plug. The results indicate that ignition capability is significantly enhanced as flame development angle and combustion duration are reduced by upto 30 % compared to those with conventional spark plugs at certain operating points.
Journal Article

Investigation of Particle Number Emission Characteristics in a Heavy-Duty Compression Ignition Engine Fueled with Hydrotreated Vegetable Oil (HVO)

2018-04-03
2018-01-0909
Diesel engines are one of the most important power generating units these days. Increasing greenhouse gas emission level and the need for energy security has prompted increasing research into alternative fuels for diesel engines. Biodiesel is the most popular among the alternatives for diesel fuel as it is biodegradable and renewable and can be produced domestically from vegetable oils. In recent years, hydrotreated vegetable oil (HVO) has also gained popularity due to some of its advantages over biodiesel such as higher cetane number, lower deposit formation, storage stability, etc. HVO is a renewable, paraffinic biobased alternative fuel for diesel engines similar to biodiesel. Unlike biodiesel, the production process for HVO involves hydrogen as catalyst instead of methanol which removes oxygen content from vegetable oil.
Technical Paper

Influence of Injection Timing on Exhaust Particulate Matter Emissions of Gasoline in HCCI and PPC

2016-10-17
2016-01-2300
In order to reduce nitrogen oxides (NOx) and soot emissions while maintaining high thermal efficiency, more advanced combustion concepts have been developed over the years, such as Homogeneous Charge Compression Ignition (HCCI) and Partially Premixed Combustion (PPC), as possible combustion processes in commercial engines. Compared to HCCI, PPC has advantages of lower unburned hydrocarbon (UHC) and carbon monoxide (CO) emissions; however, due to increased fuel stratifications, soot emissions can be a challenge when adding Exhaust-Gas Recirculation (EGR) gas. The current work presents particle size distribution measurements performed from HCCI-like combustion with very early (120 CAD BTDC) to PPC combustion with late injection timing (11 CAD BTDC) at two intake oxygen rates, 21% and 15% respectively. Particle size distributions were measured using a differential mobility spectrometer DMS500.
Technical Paper

The Effect of Injection Pressure on the NOx Emission Rates in a Heavy-Duty DICI Engine Running on Methanol.

2017-10-08
2017-01-2194
Heavy-duty direct injection compression ignition (DICI) engine running on methanol is studied at a high compression ratio (CR) of 27. The fuel is injected with a common-rail injector close to the top-dead-center (TDC) with two injection pressures of 800 bar and 1600 bar. Numerical simulations using Reynold Averaged Navier Stokes (RANS), Lagrangian Particle Tracking (LPT), and Well-Stirred-Reactor (WSR) models are employed to investigate local conditions of injection and combustion process to identify the mechanism behind the trend of increasing nitrogen oxides (NOx) emissions at higher injection pressures found in the experiments. It is shown that the numerical simulations successfully replicate the change of ignition delay time and capture variation of NOx emissions.
Technical Paper

Transition from HCCI to PPC: the Sensitivity of Combustion Phasing to the Intake Temperature and the Injection Timing with and without EGR

2016-04-05
2016-01-0767
An experiment was conducted to investigate the effect of charge stratification on the combustion phasing in a single cylinder, heavy duty (HD) compression ignition (CI) engine. To do this the start of injection (SOI) was changed from -180° after top dead centre (ATDC) to near top dead centre (TDC) during which CA50 (the crank angle at which 50% of the fuel energy is released) was kept constant by changing the intake temperature. At each SOI, the response of CA50 to a slight increase or decrease of either intake temperature or SOI were also investigated. Afterwards, the experiment was repeated with a different intake oxygen concentration. The results show that, for the whole SOI period, the required intake temperature to keep constant CA50 has a “spoon” shape with the handle on the -180° side.
Technical Paper

Effects of Post-Injections Strategies on UHC and CO at Gasoline PPC Conditions in a Heavy-Duty Optical Engine

2017-03-28
2017-01-0753
Gasoline partially premixed combustion (PPC) has shown potential in terms of high efficiency with low emissions of oxides of nitrogen (NOx) and soot. Despite these benefits, emissions of unburned hydrocarbons (UHC) and carbon monoxide (CO) are the main shortcomings of the concept. These are caused, among other things, by overlean zones near the injector tip and injector dribble. Previous diesel low temperature combustion (LTC) research has demonstrated post injections to be an effective strategy to mitigate these emissions. The main objective of this work is to investigate the impact of post injections on CO and UHC emissions in a quiescent (non-swirling) combustion system. A blend of primary reference fuels, PRF87, having properties similar to US pump gasoline was used at PPC conditions in a heavy duty optical engine. The start of the main injection was maintained constant. Dwell and mass repartition between the main and post injections were varied to evaluate their effect.
Technical Paper

An Experimental Investigation of Directly Injected E85 Fuel in a Heavy-Duty Compression Ignition Engine

2022-08-30
2022-01-1050
A commercially available fuel, E85, a blend of ~85% ethanol and ~15% gasoline, can be a viable substitute for fossil fuels in internal combustion engines in order to achieve a reduction of the greenhouse gas (GHG) emissions. Ethanol is traditionally made of biomass, which makes it a part of the food-feed-fuel competition. New processes that reuse waste products from other industries have recently been developed, making ethanol a renewable and sustainable second-generation fuel. So far, work on E85 has focused on spark ignition (SI) concepts due to high octane rating of this fuel. There is very little research on its application in CI engines. Alcohols are known for low soot particle emissions, which gives them an advantage in the NOx-soot trade-off of the compression ignition (CI) concept.
Technical Paper

A Numerical Study on the Sensitivity of Soot and NOx Formation to the Operating Conditions in Heavy Duty Engines

2018-04-03
2018-01-0177
In this paper, computation fluid dynamics (CFD) simulations are employed to describe the effect of flow parameters on the formation of soot and NOx in a heavy duty engine under low load and high load. The complexity of diesel combustion, specially when soot, NOx and other emissions are of interest, requires using a detailed chemical mechanism to have a correct estimation of temperature and species distribution. In this work, Multiple Representative Interactive Flamelets (MRIF) method is employed to describe the chemical reactions, ignition, flame propagation and emissions in the engine. A phenomenological model for soot formation, including soot nucleation, coagulation and oxidation with O2 and OH is incorporated into the flamelet combustion model. Different strategies for modelling NOx are chosen to take into account the longer time scale for NOx formation. The numerical results are compared with experimental data to show the validity of the model for the cases under study.
Technical Paper

Measurement of Gasoline Exhaust Particulate Matter Emissions with a Wide-Range EGR in a Heavy-Duty Diesel Engine

2019-04-02
2019-01-0761
A large number of measurement techniques have been developed or adapted from other fields to measure various parameters of engine particulates. With the strict limits given by regulations on pollutant emissions, many advanced combustion strategies have been developed towards cleaner combustion. Exhaust gas recirculation (EGR) is widely applied to suppress nitrogen oxide (NOx) and reduce soot emissions. On the other hand, gasoline starts to be utilized in compression ignition engines due to great potential in soot reduction and high engine efficiency. New engine trends raise the need for good sensitivity and suitable accuracy of the PM measurement techniques to detect particulates with smaller size and low particulate mass emissions. In this work, we present a comparison between different measurement techniques for particulate matter (PM) emissions in a compression ignition engine running on gasoline fuel. A wide-range of EGR was used with lambda varied from 3 down to 1.
Technical Paper

Effect of Pre-Chamber Volume and Nozzle Diameter on Pre-Chamber Ignition in Heavy Duty Natural Gas Engines

2015-04-14
2015-01-0867
It has previously been shown by the authors that the pre-chamber ignition technique operating with fuel-rich pre-chamber combustion strategy is a very effective means of extending the lean limit of combustion with excess air in heavy duty natural gas engines in order to improve indicated efficiency and reduce emissions. This article presents a study of the influence of pre-chamber volume and nozzle diameter on the resultant ignition characteristics. The two parameters varied are the ratio of pre-chamber volume to engine's clearance volume and the ratio of total area of connecting nozzle to the pre-chamber volume. Each parameter is varied in 3 steps hence forming a 3 by 3 test matrix. The experiments are performed on a single cylinder 2L engine fitted with a custom made pre-chamber capable of spark ignition, fuel injection and pressure measurement.
Technical Paper

Numerical Optimization of Compression Ratio for a PPC Engine running on Methanol

2019-12-19
2019-01-2168
Partially premixed combustion (PPC) has shown to produce high gross indicated efficiencies while yielding lower pollutant emissions, such as oxides of nitrogen and soot, than conventional diesel combustion. Gasoline fuels with a research octane number (RON) of 60-70 have been proposed as optimal for PPC as they balance the trade-off between ensuring good combustion stability at low engine loads and avoiding excessive peak pressure rise rates at high loads. However, measures have to be taken when optimizing the engine operating parameters to avoid soot emissions. In contrast, methanol has a much lower propensity for soot formation. However, due to a higher RON of methanol the required intake temperature is higher for the same engine compression ratio to ensure auto-ignition at an appropriate timing. Increasing the compression ratio allows a lower intake temperature and improves combustion stability as well as engine brake efficiency.
Technical Paper

Regulated Emissions and Detailed Particle Characterisation for Diesel and RME Biodiesel Fuel Combustion with Varying EGR in a Heavy-Duty Engine

2019-12-19
2019-01-2291
This study investigates particulate matter (PM) and regulated emissions from renewable rapeseed oil methyl ester (RME) biodiesel in pure and blended forms and contrasts that to conventional diesel fuel. Environmental and health concerns are the major motivation for combustion engines research, especially finding sustainable alternatives to fossil fuels and reducing diesel PM emissions. Fatty acid methyl esters (FAME), including RME, are renewable fuels commonly used from low level blends with diesel to full substitution. They strongly reduce the net carbon dioxide emissions. It is largely unknown how the emissions and characteristics of PM get altered by the combined effect of adding biodiesel to diesel and implementing modern engine concepts that reduce nitrogen oxides (NOx) emissions by exhaust gas recirculation (EGR).
Journal Article

NOx-Conversion Comparison of a SCR-Catalyst Using a Novel Biomimetic Effervescent Injector on a Heavy-Duty Engine

2019-01-15
2019-01-0047
NOx pollution from diesel engines has been stated as causing over 10 000 pre-mature deaths annually and predictions are showing that this level will increase [1]. In order to decrease this growing global problem, exhaust after-treatment systems for diesel engines have to be improved, this is especially so for vehicles carrying freight as their use of diesel engines is expected to carry on into the future [2]. The most common way to reduce diesel engine NOx out emissions is to use SCR. SCR operates by injecting aqueous Urea solution, 32.5% by volume (AUS-32), that evaporates prior the catalytic surface of the SCR-catalyst. Due to a catalytic reaction within the catalyst, NOx is converted nominally into Nitrogen and Water. Currently, the evaporative process is enhanced by aggressive mixer plates and long flow paths.
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