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Deep-hole drilling is among the most critical precision machining processes for production of high-performance discrete components. The effects of drilling with superimposed, controlled low-frequency modulation - Modulation-Assisted Machining (MAM) - on the surface textures created in deep-hole drilling (ie, gun-drilling) are discussed. In MAM, the oscillation of the drill tool creates unique surface textures by altering the burnishing action typical in conventional drilling. The effects of modulation frequency and amplitude are investigated using a modulation device for single-flute gun-drilling on a computer-controlled lathe. The experimental results for the gun-drilling of titanium alloy with modulation are compared and contrasted with conventional gun-drilling. The chip morphology and surface textures are characterized over a range of modulation conditions, and a model for predicting the surface texture is presented. Implications for production gun-drilling are discussed.

In long-duration, closed human habitats in space that include crop growth, one challenge that is faced while designing a candidate waste processor is the composition of solid-waste loads, which include human waste, packaging and food-processing materials, crop spoilage, and plant residues. In this work, a new modeling tool is developed to characterize crop residues and food wastes based on diet in order to support the design of solid-waste technologies for closed systems. The model predicts amounts of crop residues and food wastes due to food processing, crop harvests, and edible spoilage. To support the design of solid-waste technologies, the generation of crop residues and food wastes was characterized for a 600-day mission to Mars using integrated menu, crop, and waste models. The three sources of plant residues and food waste are identified to be food processors, crop harvests, and edible spoilage.

There has always been, from the very first UAV, a need for providing cost-effective methods of deploying unmanned aircraft systems at high altitudes. Missions for UAVs at high altitudes are used to conduct atmospheric research, perform global mapping missions, collect remote sensing data, and establish long range communications networks. The team of Gevers Aircraft, Technology Management Group, and Purdue University have designed an innovative balloon launched UAV for these near space applications. A UAV (Payload Return Vehicle) with a nested morphing wing was designed in order to meet the challenges of high altitude flight, and long range and endurance without the need for descent rate control with rockets or a feathering mode.

Dynamics of machine tool components play a critical role in the outcome of machining processes. This paper addresses several important issues on machine tool and machining dynamics. It illustrates the dynamic behavior of structural components under operating conditions and presents an improved technique for modeling structural non-linearity. It also describes spindle modeling capability that has been developed to predict dynamic and thermal characteristics of spindle systems. Finally, the paper discusses the impact of non-linear dynamics on machining stability.

The On-line Project Information System (OPIS) is a web-based database developed at NASA Ames Research Center (ARC) to improve information transfer and data availability for Exploration Life Support (ELS) projects. The tool enables users to investigate NASA technology development efforts, connect with knowledgeable experts, and to communicate important information. Within OPIS, Principal Investigators (PI's) post technical, administrative, and project participant information for other users to access through browse and search mechanisms. PI's are given technical data reporting requirements in the form of annual report templates, to assure that the information reported satisfies the most critical data needs of various ELS user groups. OPIS fulfills data and functionality needs of key user groups in the ELS Community through data solicitation, centralization, and distribution. The tool also circumvents data loss with ELS participant turnover.

This paper describes work that has begun at Ames Research Center on development of a heat melt compactor that can be used on near term and future missions. The heat melt compactor can handle wastes with a significant plastic composition and minimize crew interaction. The current solid waste management system employed on the International Space Station (ISS) consists of compaction, storage, and disposal. Wastes such as plastic food packaging and trash are compacted manually and wrapped in duct taped “footballs” by the astronauts. Much of the waste is simply loaded into the empty Russian Progress spacecraft that is used to bring supplies to ISS. The progress spacecraft and its contents are intentionally burned up in the earth's atmosphere during reentry. This manual method of trash management on ISS is a wasteful use of crew time and does not transition well to far term missions.

Environmental Control and Life Support (ECLS) functionality aboard the International Space Station (ISS) includes responses to emergency conditions. The ISS requirements define three types of emergencies: fire, rapid depressurization, and hazardous or toxic atmosphere. The ISS has automatic integrated vehicle responses to each of these emergencies. These automated responses are designed to aid the crew in their response actions during the emergencies. This paper focuses on the ISS response to fire emergencies. It includes the integrated ISS automatic vehicle response and crew actions for fire. Philosophies covered include fire detection, fire response, and post-fire atmosphere recovery. Current responses and crew actions are discussed for the existing vehicle configuration on-orbit. This includes modules in the assembly sequence up to and including the Docking Compartment (DC1). Possible future improvements to the fire emergency responses are also described.

A closed-loop air revitalization system requires continuous removal of CO2 from the breathing air and an oxygen recovery system to recover oxygen from the waste CO2. Production of oxygen from CO2 is typically achieved by reacting CO2 with hydrogen in a reduction unit such as a Sabatier reactor. The air revitalization system of International Space Station (ISS) currently operates on an open loop mode where CO2 is being vented into the space vacuum due to lack of a Sabatier Reactor. A compressor and a storage device are required to interface the Carbon Dioxide Removal Assembly (CDRA) and the Sabatier reactor. This compressor must acquire the low-pressure CO2 from CDRA and provide it at a high enough pressure to the Sabatier reactor. The compressor should ensure independent operations of CDRA and Sabatier reactor at all times, even when their operating schedules are not synchronized.

The Biomass Production Chamber (BPC) Sizing Model has been designed to incorporate plant growth chamber options into NASA’s Advanced Life Support Sizing Analysis Tool. The concept addressed by the model is that the gas exchange from a biomass production chamber, in conjunction with human metabolic data and food consumption rates, can be used to estimate the chamber size necessary for the gas exchange and food production rate required for a specific crew size. NASA’s baseline design utilizes a 78m2 (840 ft2) plant growth area and a 9.45m (31 ft) center shelf length. Using an iterative comparison method, the center shelf is incremented by 1.5m (5 ft) sections until necessary food production requirements and gas exchange rates are satisfied.

A key component of an Advanced Life Support (ALS) system is the solid waste handling system. One of the most important data sets for determining what solid waste handling technologies are needed is a solid waste model. A preliminary solid waste model based on a six-person crew was developed prior to the 2000 Solid Waste Processing and Resource Recovery (SWPRR) workshop. After the workshop, comments from the ALS community helped refine the model. Refinements included better estimates of both inedible plant biomass and packaging materials. Estimates for Extravehicular Mobility Unit (EMU) waste, water processor brine solution, as well as the water contents for various solid wastes were included in the model refinement efforts. The wastes were re-categorized and the dry wastes were separated from wet wastes. This paper details the revised model as of the end of 2001. The packaging materials, as well as the biomass wastes, vary significantly between different proposed Mars missions.

In July 2001, during Space Shuttle Flight 7A, the Joint Airlock was added to the International Space Station (ISS) and utilized in performing the first extravehicular activity (EVA) from the ISS. Unlike previous airlock designs built by the United States or Russia, the Joint Airlock provides the ISS with the unique capability for performing EVAs utilizing either U.S. or Russian spacesuits. This EVA capability is made possible by the use of U.S.- and Russian- manufactured hardware items referred to as Servicing and Performance Checkout Equipment (SPCE) located in both the Joint Airlock's Equipment and Crew Locks. This paper provides a description for each SPCE item along with a summary of the requirements and capabilities provided in support of EVA events from the ISS Joint Airlock.

This paper provides an overview of the IMMWPS Integrated Ground Test Program, completed at the NASA Johnson Space Center (JSC) during October and November 2001. The JSC Crew and Thermal Systems Division (CTSD) has developed the IMMWPS orbital flight experiment to test the feasibility of a microbe-based water purifier for use in zero-gravity conditions. The IMMWPS design utilizes a Microbial Processor Assembly (MPA) inoculated with facultative anaerobes to convert organic contaminants in wastewater to carbon dioxide and biomass. The primary purpose of the ground test program was to verify functional operations and procedures. A secondary objective was to provide initial ground data for later comparison to on-orbit performance. This paper provides a description of the overall test program, including the test article hardware and the test sequence performed to simulate the anticipated space flight test program. In addition, a summary of significant results from the testing is provided.

There have been many software programs that have provided simulations for the performance and operation of the Environmental Control and Life Support Subsystems (ECLSS) in the International Space Station (ISS) and in the Space Shuttle. These programs have been applied for purposes in system analysis, flight analysis, and ECLSS studies. Flight and system analysis tasks are deemed important. Therefore, more manpower and resources added for such work is considered beneficial. System analysis covers design and trouble-shooting, the validation of Flight Rules, and the contingency analysis. During the engineering design phase, ECLSS modelers predict the performance and interaction of units in a process train. Simulation results can be useful in estimating equipment sizes and costs. This article has also used two examples to illustrate that many Flight Rules need to be validated using properly selected integrated programs.

A thermal analysis of the compressible carbon dioxide (CO2) flow for the Portable Fire Extinguisher (PFE) system has been performed. A SINDA/FLUINT model has been developed for this analysis. The model includes the PFE tank and the Temporary Sleep Station (TeSS) nozzle, and both have an initial temperature of 72 °F. In order to investigate the thermal effect on the nozzle due to discharging CO2, the PFE TeSS nozzle pipe has been divided into three segments. This model also includes heat transfer predictions for PFE tank inner and outer wall surfaces. The simulation results show that the CO2 discharge rates and component wall temperatures fall within the requirements for the PFE system. The simulation results also indicate that after 50 seconds, the remaining CO2 in the tank may be near the triple point (gas, liquid and solid) state and, therefore, restricts the flow.

NASA Ames Research Center and Lawrence Berkeley National lab have completed a three-year joint NRA research project on the use of waste biomass to make a gaseous contaminant removal system. The objective of the research was to produce activated carbon from life support wastes and to use the activated carbon to adsorb and remove incineration flue gas contaminants such as NOx. Inedible biomass waste from food production was the primary waste considered for conversion to activated carbon. Previous research at NASA Ames has demonstrated the adsorption of both NOx and SO2 on activated carbon made from biomass and the subsequent conversion of adsorbed NOx to nitrogen and SO2 to sulfur. This paper presents the results testing the whole process system consisting of making, using, and regenerating activated carbon with relevant feed from an actual incinerator. Factors regarding carbon preparation, adsorption and regeneration are addressed.

Incineration is a promising method for converting biomass and human waste into CO2 and H2O during extended planetary exploration. Unfortunately, it produces NOX and other pollutants. TDA Research has developed a safe and effective process to remove NOX from waste incinerator product gas streams. In our process, NO is catalytically oxidized to NO2, which is then removed with a wet scrubber. In a SBIR Phase II project, TDA designed and constructed a pilot scale system, which will be used with the incinerator at NASA Ames Research Center. In this paper, we present test results obtained with our system, which clearly demonstrate the effectiveness of this approach to NOX control.

Solid Waste Management (SWM) systems of current and previous space flight missions have employed relatively uncomplicated methods of waste collection, storage and return to Earth. NASA's long-term objectives, however, will likely include human-rated missions that are longer in both duration and distance, with little to no opportunity for re-supply. Such missions will likely exert increased demands upon all sub-systems, particularly the SWM system. In order to provide guidance to SWM Research and Technology Development (R&TD) efforts and overall system development, the establishment of appropriate SWM system requirements is necessary. Because future long duration missions are not yet fully defined, thorough mission-specific requirements have not yet been drafted.

In order to estimate the exposure to a crew in space, there are three essential steps to be performed: first, the ambient radiation environment at the vehicle must be characterized; second, the mass distribution properties of the vehicle, including the crewmembers themselves must be developed, and third a model of the interactions of space radiations with matter must be employed in order to characterize the radiation field at the dose point of interest. The Space Radiation Analysis Group (SRAG) at the NASA, Johnson Space Center carries the primary responsibility for the operational radiation protection support function associated with manned space flight. In order to provide support during the various planning, execution, and analysis/recording phase activities associated with a given mission, tools have been developed to allow rapid, repeatable calculations of exposure on orbit.

A synchronous machine model is set forth that simultaneously incorporates magnetizing path saturation, leakage saturation, and transfer function representations of the rotor circuits. A parameter identification procedure consisting of voltage step tests as well as standstill frequency response tests is described. The model's predictions are validated using the Naval Combat Survivability Generation and Propulsion test bed.

The On-line Project Information System (OPIS) is a LAMP-based (Linux, Apache, MySQL, PHP) system being developed at NASA Ames Research Center to improve Agency information transfer and data availability, largely for improvement of system analysis and engineering. The tool will enable users to investigate NASA technology development efforts, connect with experts, and access technology development data. OPIS is currently being developed for NASA's Exploration Life Support (ELS) Project. Within OPIS, NASA ELS Managers assign projects to Principal Investigators (PI), track responsible individuals and institutions, and designate reporting assignments. Each PI populates a “Project Page” with a project overview, team member information, files, citations, and images. PI's may also delegate on-line report viewing and editing privileges to specific team members. Users can browse or search for project and member information.