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Early influences upon Thor ATD development are described, and the path of Thor development is traced up to the release of the current Thor ALPHA ATD design. Since the display of the first Thor ATD prototype at the 15th ESV Conference in Melbourne in 1996, Thor has undergone extensive test and evaluation on an international basis in cooperation with many partner institutions. This paper summarizes some of the lessons learned from this broad test experience, and documents actions which have been undertaken to upgrade the Thor product to ALPHA status in light of this experience.

The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.