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Chest injuries occur frequently in frontal collisions. During impact, tension in the lap belt is transferred to the inboard shoulder belt, which compresses the lower ribs of the occupant. In this research, inboard shoulder belt and lap belt geometries and forces were investigated to reduce chest deflection. First, the inboard shoulder belt geometry was changed by the lap/shoulder belt (L/S) junction for the rear seat occupant in sled tests using Hybrid III finite element simulation, sled tests and THOR simulation. As the L/S junction was closer to the ASIS (anterior superior iliac spine), chest deflection of the Hybrid III was smaller. The L/S junction around the ilium has the potential to reduce chest deflection without significant increase of head excursion. For THOR, although the chest deflection reduction effect due to closer L/S junction to the ASIS was observed, chest deflection was still substantially large since the lap belt overrode the ASIS.

The strength of the passenger compartment is crucial for occupant safety in severe car-to-car frontal offset collisions. Car-to-car crash tests including minicars were carried out, and a low end of crash force was observed in a final stage of impact for cars with large intrusion into the passenger compartment. From overload tests, the strength could be evaluated from collapsing the passenger compartment. Based on the test, the end of crash force as well as the maximum forces might be important criteria to determine the passenger compartment strength, which in turn could predict the large intrusion into the passenger compartment in car-to-car crashes. A 64 km/h ODB test was insufficient to evaluate the potential strength of the passenger compartment because the maximum forces could not be determined in this test.