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The adoption of the electronic controlled steering systems with new technologies has been extended in recent years. They have interactions with other complex vehicle subsystems and it is a hard task for the vehicle developer to find the best solution from huge number of the combination of parameter settings with track tests. In order to improve the efficiency of the steering system development, the authors had developed a steering bench test method for steering system using a Hardware-In-the-Loop Simulation (HILS). In the steering HILS system, vehicle dynamics simulation and the tie rod axial force calculation are required at the same time in the real-time simulation environment. The accuracy of the tie rod axial force calculation is one of the key factors to reproduce the vehicle driving condition. But the calculation cannot be realized by a commercial software for the vehicle dynamics simulation.

Unlike the conventional bleed-air method, using electro-thermal anti-/de-icing methods to completely evaporate all of the supercooled water droplets that collide with the leading edge wing surface of aircraft flying in a freezing environment is not easy in terms of technical feasibility and energy efficiency[1]. If the leading edge is warm enough to stay free from frozen water droplets, the water moves backward while still maintaining the liquid phase. The droplets may freeze somewhere on an unheated surface after being halted for some reason and stick on the surface. Ice gradually accumulates as this process is repeated. Therefore, liquid water must be removed from the surface as soon as possible if the electrothermal method is employed for icing prevention. One answer to this problem is coating the surface with a superhydrophobic paint.

This study examined methods of machining a microsurface texture on the surface of the rolling elements of a toroidal continuously variable transmission (CVT) for improving the traction coefficient. The microsurface texture of the toroidal surfaces consists of tiny circumferential grooves (referred to here as micro grooves) and a mirror-like surface finish similar to the rolling surface of bearings. Hard turning with a cubic boron nitride (cBN) cutting tool, grinding with a cBN wheel and micro forming were applied to machine the micro grooves. The results made clear the practical potential of each method. A micro forming device was also developed for use in actual production. A mirror-like surface finish and micro crowning of the convex portions of the microsurface texture were simultaneously executed by superfinishing them with a fine-grained elastic superfinishing stone.

This paper proposes a method of estimating road friction and tire slip angle in a cornering maneuver. The method can estimate front tire road friction accurately at low lateral acceleration because it is based on the tire self-aligning torque (SAT) that exhibits high sensitivity to road friction at low slip angles. Road friction and tire slip angle, which are mutually interdependent, are estimated simultaneously using an extended Kalman filter designed around a model describing the relationship between road friction and SAT and a vehicle lateral dynamic model. The front tire SAT is calculated with a mathematical model that describes the torque transmission characteristics from the electric power steering torque to SAT. Therefore, the proposed method is readily applicable to production vehicles. Results of an experimental study show that the change in road friction is instantaneously estimated at low lateral acceleration.

Traction control systems (TCSs) serve to control brake pressure and engine torque, thereby reducing driving wheel spin for improved stability and handling. Systems are divided into two basic types by the brake control configuration. One type is a one-channel left-right common control system and the other is a two-channel individual control system. This paper presents an analysis of these two types of TCS configurations in terms of handling, acceleration, stability, yaw convergence and other performance parameters. The systems are compared with and without a limited-slip differential (LSD) under various road conditions, based on experimental data and computer simulations. As a result of this work, certain Nissan models are now equipped with a new Nissan Traction Control System with a rear viscous LSD (Nissan V-TCS), which provides both the advantages of a rear viscous LSD in a small slip region and a two-channel TCS in a large slip region.

This study focused on European NCAP activities of introducing a new head protection evaluation procedure, as proposed by BASt (Federal Highway Research Institute - GERMANY). Various kinds of E-bikes are available in the market, ranging from E-bikes that have a small motor to assist the rider’s pedal-power i.e., pedelecs to somewhat more powerful E-bikes which is similar to a moped-style scooter. This paper focused on identifying the factors influencing bicyclist head kinematics during bicycle vs. passenger vehicle (PV) collisions at the intersection. Two AM50 bicyclist FE models are developed using i) GHBMC Human Body Model (HBM) and ii) WorldSID (WS) side impact dummy. Head kinematics of bicyclists of pedal-assist E-bike and normal bike were compared using CAE simulation. It is found that the vehicle’s impact velocity, type of bicycle, the mass of E-bike and bicycle traveling speed will influence the head kinematics.

This paper proposes a new hierarchical optimization technique for the vehicle body structure, by combining topology optimization and shape optimization based on the traction method. With the proposed approach, topology optimization is first performed on the overall allowable design domain in 3D. The surface is extracted from the optimization result and converted to a thin shell structure. Shape optimization based on the traction method is then applied to obtain an overall optimal body shape. In the shape optimization process, iterative calculations are performed in the course of consolidating parts by deleting those whose contribution is small. The result obtained by applying this method to the front frame structure of a vehicle is explained. The resultant optimal shape has stiffness greater than or equal to the original structure and is 35% lighter. This confirms the validity of the proposed technique. It was found, however, that some issues remain to be addressed.

“Do not let an accident happen” - SUBARU believes this is the ultimate safety measure and has been actively working on the establishment of active safety technology such as the commercialization of an autonomous driving support system. The advancement of the technology needs the development of the interface between the driver and vehicle (human-machine interface). This study examined whether intonated voice can be applied to warning. The results indicated the effectiveness of intonated voice as a means of providing auditory information and warning to drivers.

New icephobic paint has been developed for the purpose of preventing the icing of the airfoils of aircrafts. The basic characteristics of the paint in terms of icing prevention were examined by an optical method and a load test. The water contact angle is so high-150 degrees-that high water repellency can be obtained as expected from the design. The adhesion strength of the ice formed on this coating is decreased to the lowest value as compared to all paints ever developed. The results from the icing wind tunnel test carried out in conditions similar to what aircrafts encounter show that the paint contributes to fuel and weight savings due to the effective use of deicer.

The authors have proposed a new method to identify the important information which links to the basic principle of the design's physical behavior by using CAE technology, and this method was named as CAP (Computer-Aided Principle).This method can help the engineers to grasp the basic physical characteristic that governs the first-order behavior. In this study, the authors applied CAP to the simulations of the design of frontal crash phenomena, which are difficult to understand because of the problem of strong nonlinearity, and explored the possibilities for using CAP. The correlative physical parameters thus obtained can help designers to understand the essence of the phenomena involved.

The demands on valve seat insert materials, in terms of providing greater wear-resistance at higher temperatures, enhanced machinability and using non-environmentally hazardous materials at a reasonably low cost have intensified in recent years. Due therefore to these strong demands in the market, research was made into the possibility of producing a new valve seat insert material. As a result a high speed steel based new improved material was developed, which satisfies the necessary required demands and the evaluation trials, using actual gasoline engine endurance tests, were found to be very successful.

It is well known that tire pressure lower than normal reduces the safety of the vehicle. In consideration of active safety, a new tire pressure warning system for Advanced Safety Vehicle (ASV) has been developed. This involves the four mechanical pressure sensors, a simple structure on each wheel. This system can independently detect pressure of each tire with a high degree of precision under a broad range of vehicle speeds, and requires no adjustment. This paper describes the principle and the performance of this system.

Nissan has developed a hydraulic active suspension which uses an oil pump as its power source to produce hydraulic pressure that negates external forces acting on the vehicle. As a result, the suspension system is able to control vehicle movement freely and continuously. This control capability makes it possible to provide higher levels of ride comfort and vehicle dynamics than are obtainable with conventional suspension systems. The major features of the hydraulic system include: (1) active bouncing control using a skyhook damper, (2) a frequency-sensitive damping mechanism and (3) active control over roll, dive and squat.

This paper describes the Multi-AV System featured in the 1989 model Nissan Cedric, Gloria, and CIMA. It is composed of a navigation system and an audio-visual system. The former system tracks the location of the vehicle and shows it on a CRT map display. This standalone navigation system has been achieved using a map-matching technique along with a terrestrial magnetic field sensor and wheel speed sensors installed at the wheels. Information on hotels, golf courses, Nissan dealers and other items can be obtained. A CD-ROM is employed as the memory. The audio-visual system consists of a radio, cassette deck, CD player, and TV. The Multi-AV System combines the practicality of a navigation function with the entertainment capabilities of an audio-visual system to satisfy diverse needs.

In a previous study, we developed and validated a new driving posture focused on biomechanical loads for physical fatigue reduction in static long-term sitting. In this study, the posture was evaluated in dynamic long-term driving condition by qualitative and quantitative measurements. The results showed physical fatigue of the new posture was halved in comparison with the one of the conventional posture in same car by subjective evaluations. Physiological indices had same tendency with subjective evaluations. From the results, we extracted seven physiological indices as good measures of physical fatigue while driving. Therefore, fatigue reduction of the new posture was qualitatively validated by physiological measurements.

The Computer-Aided Principle (CAP) is applied in this study as an effective approach to the crashworthiness design of the vehicle front-end structure. With this method, correlative parameters are extracted in a parametric study by using a cluster analysis. The results can help engineers to understand the fundamental mechanisms of structural phenomena. A simulation example of an offset frontal crash against a deformable barrier (ODB) is presented to show the effectiveness of the proposed method.

With SUVs and minivans accounting for a larger share of the US market in the past decade, rollover accidents have drawn greater attention, leading to more active research from different perspectives. This ranges from investigations for elucidating the basic causes and mechanisms of rollover accidents to studies of more advanced occupant protection measures. As the phenomenon of a rollover accident is longer in duration than frontal, side or rear impacts, it is relatively difficult [1] to simulate such accidents for experimental verification and also for proper evaluation of occupant restraint system performance. In this work, we focused on the trip-over type, which occurs most frequently, and performed simulations to reproduce real-world rollover accidents by combining PC-Crash and FEA.

Flat panel displays for automobiles are facing a new era with the development of navigation systems. As navigation systems become more important as driver's assistance devices, development of birds-eye-view and 3D displays continues, as well as improvements for larger display screens and higher mounting positions. In response to the progress of mobile multimedia technologies, demands for larger display screens and larger aspect ratios have been increasing. Significance for improvements to anti-glare features or view angles has increased as they provide better visibility and the increase layout options. The use of human machine information interaction, which interfaces visual, audio and tactile senses, makes it possible to realize safer, more convenient and comfortable multimedia era vehicle

Most of the side impact air bag systems in the current market are designed to protect the thorax area only. The new Head and Thorax SRS Side Impact Air Bag system, which Nissan recently introduced into the market, was designed to help provide additional protection for the head in certain side impacts. The system may help protect occupant head contacts when the vehicle collides into a tree, or the high hood of a large striking vehicle. This paper introduces the additional features and function of the new Head and Thorax SRS Side Impact Air Bag system, and some evaluation results in laboratory testing.

The durability test with road-load input is necessary for evaluating durability of body and chassis structure in automotive applications. This paper shows the method to analyze road-load input to a suspension system for development of a simple component level bench test. This method enables the extraction of the essential inputs to evaluate the durability of suspension parts using the transfer function (frequency response function) measured by Multi-axial Road Simulator and wheel force transducers. These extracted inputs contribute to development of a new realistic component bench test.