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This paper presents an evaluation of two different Vehicle to Infrastructure (V2I) applications, namely Red Light Violation Warning (RLVW) and Green Light Optimized Speed Advisory (GLOSA). The evaluation method is to first develop and use Hardware-in-the-Loop (HIL) simulator testing, followed by extension of the HIL testing to road testing using an experimental connected vehicle. The HIL simulator used in the testing is a state-of-the-art simulator that consists of the same hardware like the road side unit and traffic cabinet as is used in real intersections and allows testing of numerous different traffic and intersection geometry and timing scenarios realistically. First, the RLVW V2I algorithm is tested in the HIL simulator and then implemented in an On-Board-Unit (OBU) in our experimental vehicle and tested at real world intersections.

A methodology for an efficient failure prediction of automotive steel wheels during fatigue experimental tests is proposed. The strategy joins the CDTire simulative package effectiveness to a specific wheel finite element model in order to deeply monitor the stress distribution among the component to predict damage. The numerical model acts as a Software-in-the-loop and it is calibrated with experimental data. The developed tool, called VirtualWheel, can be applied for the optimisation of design reducing prototyping and experimental test costs in the development phase. In the first section, the failure criterion is selected. In the second one, the conversion of hardware test-rig into virtual model is described in detail by focusing on critical aspects of finite element modelling. In conclusion, failure prediction is compared with experimental test results.

Engine downsizing, boosting, direct injection and variable valve actuation, have become industry standards for reducing CO2 emissions in current production vehicles. Because of the increasing complexity of the engine air path system and the high number of degrees of freedom for engine charge management, the design of air path control algorithms has become a difficult and time consuming process. One possibility to reduce the control development time is offered by Software-in-the-Loop (SIL) or Hardware-in-the-Loop (HIL) simulation methods. However, it is significantly challenging to identify engine air path system simulation models that offer the right balance between fidelity, mathematical complexity and computational burden for SIL or HIL implementation.

This paper focuses on finding and analyzing the relevant parameters affecting traffic flow when autonomous vehicles are introduced for ride hailing applications and autonomous shuttles are introduced for circulator applications in geo-fenced urban areas. For this purpose, different scenarios have been created in traffic simulation software that model the different levels of autonomy, traffic density, routes, and other traffic elements. Similarly, software that specializes in vehicle dynamics, physical limitations, and vehicle control has been used to closely simulate realistic autonomous vehicle behavior under such scenarios. Different simulation tools for realistic autonomous vehicle simulation and traffic simulation have been merged together in this paper, creating a realistic simulator with Hardware-in-the-Loop (HiL), Traffic-in-the-Loop (TiL), and Software in-the-Loop (SiL) simulation capabilities.

The paper deals with the design and manufacturing of a McPherson suspension arm made from short glass fiber reinforced polyamide (PA66). The design of the arm and the design of the molds have been made jointly. According to Industry 4.0 paradigms, a full digitalization of both the product and process has been performed. Since the mechanical behavior of the suspension arm strongly depends on constraints which are difficult to be modelled, a simpler structure with well-defined mechanical constraints has been developed. By means of such simple structure, the model for the behavior of the material has been validated. Since the suspension arm is a hybrid structure, the associated simple structure is hybrid as well, featuring a metal sheet with over-molded polymer. The issues referring to material flow, material to material contact, weld lines, fatigue strength, high and low temperature behavior, creep, dynamic strength have been investigated on the simple structure.

With the current drive of automotive and technology companies towards producing vehicles with higher levels of autonomy, it is inevitable that there will be an increasing number of SAE level L4-L5 autonomous vehicles (AVs) on roadways in the near future. Microscopic traffic simulators that simulate realistic traffic flow are crucial in studying, understanding and evaluating the fuel usage and mobility effects of having a higher number of autonomous vehicles (AVs) in traffic under realistic mixed traffic conditions including both autonomous and non-autonomous vehicles. In this paper, L4-L5 AVs with varying penetration rates in total traffic flow were simulated using the microscopic traffic simulator Vissim on urban, mixed and freeway roadways. The roadways used in these simulations were replicas of real roadways in and around Columbus, Ohio, including an AV shuttle routes in operation.

As an era of autonomous driving approaches, it is necessary to translate handling comfort - currently a responsibility of human drivers - to a vehicle imbedded algorithm. Therefore, it is imperative to understand the relationship between perceived driving comfort and human driving behaviour. This paper develops a methodology able to generate the information necessary to study how this relationship is expressed in highway overtakes. To achieve this goal, the approach revolved around the implementation of sensor Data Fusion, by processing data from CAN, camera and LIDAR from experimental tests. A myriad of variables was available, requiring individuating the key-information and parameters for recognition, classification and understanding of the manoeuvres. The paper presents the methodology and the role each sensor plays, by expanding on three main steps: Data segregation and parameter selection; Manoeuvre detection and processing; Manoeuvre classification and database generation.

Sustainable and energy-efficient consumption is a main concern in contemporary society. Driven by more stringent international requirements, automobile manufacturers have shifted the focus of development into new technologies such as Hybrid Electric Vehicles (HEVs). These powertrains offer significant improvements in the efficiency of the propulsion system compared to conventional vehicles, but they also lead to higher complexities in the design process and in the control strategy. In order to obtain an optimum powertrain configuration, each component has to be laid out considering the best powertrain efficiency. With such a perspective, a simulation study was performed for the purpose of minimizing well-to-wheel CO2 emissions of a city car through electrification. Three different innovative systems, a Series Hybrid Electric Vehicle (SHEV), a Mixed Hybrid Electric Vehicle (MHEV) and a Battery Electric Vehicle (BEV) were compared to a conventional one.

Developing of innovative technologies and materials to meet the requirements of environmental legislation on vehicle emissions has paramount importance for researchers and industries. Therefore, improvement of engine efficiency and fuel saving of modern internal combustion engines (ICEs) is one of the key factors, together with the weight reduction. Thermoplastic composite materials might be one of the alternative materials to be employed to produce engine components to achieve these goals as their properties can be engineered to meet application requirements. Unidirectional carbon fiber reinforced PolyEtherImide (CF/PEI) thermoplastic composite is used to design engine connecting rod and wrist pin, applying commercial engine data and geometries. The current study is focused on some elements of the crank mechanism as the weight reduction of these elements affects not only the curb weight of the engine but the overall structure.

In recent years, the trend in the automotive industry has been favoring the reduction of fuel consumption in vehicles with the help of new and emerging technologies, such as Vehicle to Infrastructure (V2I), Vehicle to Vehicle (V2V) and Vehicle to Everything (V2X) communication and automated driving capability. As the world of transportation gets more and more connected through these technologies, the need to implement algorithms with V2I capability is amplified. In this paper, an algorithm called Pass at Green, utilizing V2I and vehicle longitudinal automation to modify the speed profile of a mid-size generic vehicle to decrease fuel consumption has been studied. Pass at Green (PaG) uses Signal Phase and Timing (SPaT) information acquired from upcoming traffic lights, which are the current phase of the upcoming traffic light and remaining time that the phase stays active.

In automotive market, today more than in the past, it is very important to reduce time to market and, mostly, developing costs before the final production start. Ideally, bench and on-road tests can be replaced by multi-body studies because virtual approach guarantees test conditions very close to reality and it is able to exactly replicate the standard procedures. Therefore, today, it is essential to create very reliable models, able to forecast the vehicle behavior on every road condition (including uneven surfaces). The aim of this study is to build an accurate multi-body model of a heavy-duty truck, check its handling performance, and correlate experimental and numerical data related to comfort tests for model tuning and validation purposes. Experimental results are recorded during tests carried out at different speeds and loading conditions on a Belgian blocks track. Simulation data are obtained reproducing the on-road test conditions in multi-body environment.

Urban mobility represents one of the most critical global challenges nowadays. Several options regarding design and power sources technologies were recently proposed; among which electric and hybrid vehicles are quite successful to meet the increasingly restrictive environmental targets. This significant goal may affect the perceived vehicle comfort and drivability, especially in everyday urban scenarios. The purpose of this paper is to carry out a comparison in terms of comfort between vehicles belonging to different categories, but all designed for urban mobility: an electric 2-passenger quadricycle used during the demonstration phase of the European project STEVE, an internal combustion engine 2-passenger car (Smart Fortwo), an electric 4-passenger car (Bolloré Bluecar) and an internal combustion engine 4-passenger car (Fiat 500). Leading European car-sharing services use the last three car models.

Active Roll Control (ARC) is one of the most promising active systems to improve vehicle comfort and handling. This paper describes the simulation based procedure adopted to conceive a double-channel Active Roll Control system, characterized by the hydraulic actuation of the stabilizer bars of a sedan. The first part of the paper presents the vehicle model adopted for this activity. It is Base Model Simulator (BMS), the 14 Degrees-of-Freedom vehicle model by Politecnico di Torino. It was validated through road tests. Then the paper describes the development of the control algorithm adopted to improve the roll dynamics of the vehicle. The implemented control algorithm is characterized by a first subsystem, capable of obtaining the desired values of body roll angle as a function of lateral acceleration during semi-stationary maneuvers.

Automotive cabin filters of the “combo” type are intended to remove both aerosols and gaseous contaminants from air entering the climate control system. We analyze the performance of two filters of this type, using published values for the concentration of gaseous contaminants found in highway and street traffic. Using existing expressions for the performance of activated carbons, including the effects of contaminant concentration, flow rate and carbon bed depth, we calculate retentivity and breakthrough time for benzene and carbon tetrachloride at street-level concentrations. The calculated factors are compared to published test data on similar filters.

The superior mobility of a military vehicle provides the combat crew with a tactical advantage through increased cross country speed. The suspension system plays a fundamental role in evaluating a vehicle mobility. A mathematical model that allows realistic simulations of vehicles operating in a wide spectrum of environmental conditions may help to lower costs and time required during their development. The paper concerns with vehicle-terrain interaction modeling, for a military tracked tank, through multi-body and block-oriented approaches. It is focused on the consequences that the suspension system has got on the comfort and on the performance. Thus through a multi-body software a realistic three dimensional model of a tracked fighting vehicle is developed. This virtual model confirms some experimental data available on its longitudinal dynamics. In order to simplify the multi-body simulations, a block-oriented approach is adopted to develop a model of the same vehicle.

This paper deals with the development of a Lap Time Simulator in order to carry out a first approximate evaluation of the potential benefits related to the adoption of the Kinetic Energy Recovery System (KERS). KERS will be introduced in the 2009 Formula 1 Season. This system will be able to store energy during braking and then use it in order to supply an extra acceleration during traction. Different technologies (e.g. electrical, hydraulic and mechanical) could be applied in order to achieve this target. The lap time simulator developed by the authors permits to investigate the advantages both in terms of fuel consumption reduction and the improvement of the lap time.

The influence of pilot injection timing and quantity on soot, NOx, combustion noise and bsfc has been analyzed on a passenger car DI Diesel engine prototype equipped with a common rail fuel injection system. The investigated engine operating points were 1500/5, 2000/2, 2500/8 rpm/bar, which are quite typical of EC driving cycles. For each of these operating conditions, the pilot injection quantity was varied by up to 15% of the total injected quantity and the pilot injection timing was varied between 32° and 1° crank angle degrees. The principal combustion characteristics were determined on the basis of the heat release, and a thorough statistical analysis was performed to infer the correlation between the combustion parameters and soot and NOx emissions.

The paper presents geometric, kinematic and fluid-dynamic modelling of variable displacement vane pumps for low pressure applications in internal combustion engines lubrication. All these fundamental aspects are integrated in a simulation environment and form the core of a design tool leading to the assessment of performance, critical issues, related influences and possible solutions in a well grounded engineering support to decision.

This paper deals with implementing process simulation in the developing of the manufacturing process for automobile panels and body parts. Starting from FEM analysis of material behaviour, suggestions about punch and die design can be obtained bringing direct and indirect benefits to other routing steps, thus saving time and resources. In order to point out these relationship and enhance these benefits, some real cases are presented and analysed for which a comparison among simulated and experimental results is given, using both circle grid and thickness analysis of the deformed blank sheet. Suggestions for part design modifications have been obtained that lead to a net improvement in formability and quality.

The potential of numerical simulation in the analysis of the dynamic transient response of a vehicle during tip-in manoeuvres has been evaluated. The dynamic behavior of the driveline of a typical European gasoline car was analyzed under a sharp throttle input. A one-dimensional fluid dynamic model of the engine was realized for the simulation of the input torque; afterwards, it was coupled with a driveline and vehicle model implemented in Matlab-Simulink environment. After a detailed validation process based on several sets of experimental data, the engine and vehicle coupled simulation was used to evaluate different control strategies during tip-in manoeuvres aiming to enhance the vehicle driveability.