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The environmental impact of aircraft, specifically in the areas of noise and NOx emissions, has been a growing community concern. Coupled with the increasing cost and diminishing supply of traditional fossil fuels, these concerns have fueled substantial interest in the research and development of alternative power sources for aircraft. In 2003, NASA and the Department of Defense awarded a five year research cooperative agreement to a team of researchers from three different universities to address the design and analysis of revolutionary aeropropulsion technologies.

The wind-driven dynamic manipulator is a device which uses the wind tunnel freestream energy to drive multi-axis maneuvers of test models. This paper summarizes work performed using the device in several applications and discusses current work on characterizing the aerodynamics of an X-38 vehicle model in pitch-yaw maneuvers. Previous applications in flow visualization, adaptive control and linear-domain parameter identification are now extended to multi-axis inverse force and moment measurement over large ranges of attitude. A pitch-yaw-roll version is operated with active roll to measure forces and moments during maneuvers. A 3-D look-up table generated from direct force calibration allows operation of the manipulator through nonlinear regimes where control wing stall and boom wake-wing interactions are allowed to occur. Hybrid designs combining conventional and wind-driven degrees of freedom are discussed.

This paper describes how Fluorescent Penetrant Inspection (FPI) was used in the past, how it is used now and how it will be used in the future. The United States Air Force (USAF) and Pratt & Whitney (P&W) now use a fully-automated FPI process with manual visual inspection. With direction and funding provided by the USAF/Aeronautical System Center (ASC), these fully-automated FPI processors, located at Kelly Air Force Base in San Antonio, Texas were developed, manufactured, installed, qualified and put into operation by Pratt & Whitney. This paper will cover the following: the Qualification and Acceptance Tests which include test objectives, test articles, test facility, test equipment, test results, and training.

An architecture is proposed for on-demand rapid commuting across congested-traffic areas. A lighter-than-air (LTA) vehicle provides the efficient loitering and part of the lift, while a set of cycloidal rotors provides the lift for payload as well as propulsion. This combination offers low noise and low downwash. A standardized automobile carriage is slung below the LTA, permitting driveway to driveway boarding and off-loading for a luxury automobile. The concept exploration is described, converging to the above system. The 6-DOF aerodynamic load map of the carriage is acquired using the Continuous-Rotation method in a wind tunnel. An initial design with rear ramp access is modified to have ramps at both ends. The initial design shows a divergence sped in access of 100 mph. An effort to improve the ride quality using yaw stabilizers, failed as the dynamic behavior becomes unstable. The requirements for control surfaces and instrumentation are discussed.

The design of advanced rotorcraft requires knowledge of the flowfield and loads on the rotor blade at extreme advance ratios (ratios of the forward flight speed to rotor tip speed). In this domain, strong vortices form below the rotor, and their evolution has a sharp influence on the aero-dynamics loads experienced by the rotor, particularly the loads experienced at pitch links. To understand the load distribution, the surface pressure distribution must be captured. This has posed a severe problem in wind tunnel experiments. In our experiments, a 2-bladed teetering rotor with collective and cyclic pitch controls is used in a low speed subsonic wind tunnel in reverse flow. Stereoscopic particle image velocimetry is used to measure the three component spatial velocity field. Measurement accuracy is now adequate for velocity data, and can be converted to pressure both at and away from the blade surface.

Coaxial rotors are finding use in advanced rotorcraft concepts. Combined with lift offset rotor technology, they offer a solution to the problems of dynamic stall and reverse flow that often limit single rotor forward flight speeds. In addition, coaxial rotorcraft systems do not need a tail rotor, a major boon during operation in confined areas. However, the operation of two counter-rotating rotors in close proximity generates many possible aerodynamic interactions between rotor blades, blades and vortices, and between vortices. With two rotors, the parameter design space is very large, and requires efficient computations as well as basic experiments to explore aerodynamics of a coaxial rotor and the effects on performance, loads, and acoustics.

Over the past few decades, advanced methods have been developed for the analysis of digital systems using mathematical reasoning, i.e., formal logic. These methods are supported by sophisticated software tools that can be used to perform analysis far beyond what is practically achievable using “paper and pencil” analysis. In December 2011, RTCA published RTCA DO-178C [1] along with a set of technical supplements including RTCA DO-333 [2] which provides guidance on the use of formal methods towards the certification of airborne software. Such methods have the potential to reduce the cost of verification by using formal analysis instead of conventional test-based methods to produce a portion of the verification evidence required for certification.

Combat aircraft maneuvering at high angles of attack or in landing approach are likely to encounter conditions where the flow over the swept wings is yawed. This paper examines the effect of yaw on the spectra of turbulence above and aft of the wing, in the region where fins and control surfaces are located. Prior work has shown the occurrence of narrowband velocity fluctuations in this region for most combat aircraft models, including those with twin fins. Fin vibration and damage has been traced to excitation by such narrowband fluctuations. The narrowband fluctuations themselves have been traced to the wing surface. The issue in this paper is the effect of yaw on these fluctuations, as well as on the aerodynamic loads on a wing, without including the perturbations due to the airframe.

Our concept studies indicate that a set of reflectors floated in the upper atmosphere can efficiently reduce radiant forcing into the atmosphere. The cost of reducing the radiant forcing sufficiently to reverse the current rate of Global Warming, is well within reach of global financial resources. This paper summarizes the overall concept and focuses on one of the reflector concepts, the Flying Carpet. The basic element of this reflector array is a rigidized reflector sheet towed behind and above a solar-powered, distributed electric-propelled flying wing. The vehicle rises above 30,480 m (100,000 ft) in the daytime by solar power. At night, the very low wing loading of the sheets enables the system to stay well above the controlled airspace ceiling of 18,288 m (60,000 ft). The concept study results are summarized before going into technical issues in implementation. Flag instability is studied in initial wind tunnel experiments.

This paper brings together three special aspects of bluff-body aeromechanics. Experiments using our Continuous Rotation method have developed a knowledge base on the 6-degree-of-freedom aerodynamic loads on over 50 different configurations including parametric variations of canonical shapes, and several practical shapes of interest. Models are mounted on a rod attached to a stepper motor placed on a 6-DOF load cell in a low speed wind tunnel. The aerodynamic loads are ensemble-averaged as phase-resolved azimuthal variations. The load component variations are obtained as discrete Fourier series for each load component versus azimuth about each of 3 primary axes. This capability has enabled aeromechanical simulation of the dynamics of roadable vehicles slung below rotorcraft. In this paper, we explore the genesis of the loads on a CONEX model, as well as models of a short and long container, using the “ROTCFD” family of unstructured Navier-Stokes solvers.

This paper provides an insight into how the introduction and implementation of the blending borescope used to perform on-wing blending of compressor blades on Pratt & Whitney (P&W) Engines has resulted in significant savings. It describes the following: Commercial statistics and savings; Military statistics and potential savings; P&W maintenance team; What is on-wing blending; The capabilities of on-wing blending; The contents of a typical blending borescope inspection kit; Test results; Measurement of Foreign Objects Damage (FOD); Installation of the equipment; How to blend FOD; How to measure the repair and observe how the equipment provides precise results; How to polish the repair. Typical commercial cost savings for blending assembled compressors are in the order of $360,000.00 per event, compared with engine teardown cost.

Exhaust emission tests were performed on a fleet of vehicles comprising a range of engine technology from leaded fuel control methods to closed loop three-way catalyst meeting 1992 U.S. standards but marketed in Australia. Each vehicle was tested to 5 different driving cycles including the FTP cycles and steady speed driving. Research had shown that for hot-start operation the major driving pattern parameters which influence fuel consumption and exhaust emissions are average speed and PKE (the positive acceleration kinetic energy per unit distance). Plots from analysis of micro-trip fuel use and emissions rates from the test cycles may be presented as contours in PKE. It follows that the micro trip emissions from a range of driving cycles including, regulated e.g. FTP city and unregulated e.g. LA-92, recently developed EPA cycles or from other cities e.g. Bangkok can be superimposed.

The hydrogen assisted jet ignition system (HAJI) replaces the spark plug of an Otto cycle engine and consists of a very small pre-chamber into which a hydrogen injector and spark plug are installed. The HAJI system allows stable combustion of very lean main-chamber hydrocarbon mixtures, leading to improved thermal efficiency and very much reduced NOx emissions. The current investigation focuses on the application of HAJI to a modern pent-roof, four valve per cylinder automotive engine. The development of a new hydrogen injection system and HAJI pre-chamber based on proprietary gasoline and diesel injectors is described. Results from injector and engine performance testing are presented in detail.

Test methods and data acquisition system specifications are described for measurements of the energy consumption of the control system of a servo-pump continuously variable transmission (CVT). Dynamic measurements of the power consumption of the servo-pump CVT control system show that the control system draws approximately 18.9 W-hrs of electrical energy over the HWFET cycle and 13.6 W-hrs over the 505 cycle. Sample results are presented of the dynamic power consumption of the servo-pump system under drive cycle conditions. Steady state measurements of the control power draw of the servo-pump CVT show a peak power consumption of 271 W, including lubrication power. The drive-cycle averaged and steady state energy consumption of the servo-pump CVT are compared to conventional CVT pump technologies.

An affordable technique is proposed for fast quantitative analysis of aerobatics and other complex flight domains of highly maneuverable aircraft. A generalized autonomous situational model of the “pilot (automaton) – vehicle – operational environment” system is employed as a “virtual test article”. Using this technique, a systematic knowledge of the system behavior in aerobatic flight can be generated on a computer, much faster than real time. This information can be analyzed via a set of knowledge mapping formats using a 3-D graphics visualization tool. Piloting and programming skills are not required in this process. Possible applications include: aircraft design and education, applied aerodynamics, flight control systems design, planning and rehearsal of flight test and display programs, investigation of aerobatics-related flight accidents and incidents, physics-based pilot training, research into new maneuvers, autonomous flight, and onboard AI.

The interest in flying cars comes with the question of characterizing aerodynamic loads on shapes that go beyond traditional aircraft shapes. When carried as slung loads under aircraft, vehicles can encounter severe aerodynamic loads, which may also cause them to go into divergent oscillations that can threaten the vehicle and aircraft. Slung loads can encounter the wind at arbitrary attitudes. Flight test certification for every vehicle-aircraft combination is prohibitive. Characterizing the aerodynamic loads with sufficient resolution for use in dynamic simulation, has in the past been extremely arduous. Sharp changes that drive instabilities arise over small ranges of yaw and pitch. With the Continuous Rotation technique developed by our group, aerodynamic load characterization is viable and efficient. With two well-chosen attitude sweeps and appropriate transformations, the entire 6-DOF load map can be obtained, for several rates.

Vertical takeoff and landing vehicle platforms with many small rotors are gaining importance for small UAVs as well as distributed electric propulsion for larger vehicles. To predict vehicle performance, it must be possible to gauge interaction effects. These rotors operate in the less-known regime of low Reynolds number, with different blade geometry. As a first step, two identical commercial UAV rotors from a flight test program are studied in isolation, experimentally and computationally. Load measurements were performed in Georgia Tech’s 2.13 m × 2.74 m wind tunnel. Simulations were done using the RotCFD solver which uses a Navier-Stokes wake computation along with rotor-disc loads calculation using low-Reynolds number blade section data. It is found that in hover, small rotors available in the market vary noticeably in performance at low rotor speeds, the data converging at higher RPM and Reynolds number.