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In 2006, there were approximately 23,500 rear-end crashes involving heavy trucks (i.e., gross vehicle weight greater than 4,536 kg). The Enhanced Rear Signaling (ERS) for Heavy Trucks project was developed by the Federal Motor Carrier Safety Administration (FMCSA) to investigate methods to reduce or mitigate those crashes where a heavy truck has been struck from behind by another vehicle. Visual warnings have been shown to be effective, assuming the following driver is looking directly at the warning display or has his/her eyes drawn to it. A visual warning can be placed where it is needed and it can be designed so that its meaning is nearly unambiguous. FMCSA contracted with the Virginia Tech Transportation Institute (VTTI) to investigate potential benefit of additional rear warning-light configurations as rear-end crash countermeasures for heavy trucks.

Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.

Modeling the tire forces and moments (F&M) generation, during combined slip maneuvers, which involves cornering and braking/driving at the same time, is essential for the predictive vehicle performance analysis. In this study, a new semi-empirical method is introduced to estimate the tire combined slip F&M characteristics based on flat belt testing machine measurement data. This model is intended to be used in the virtual tire design optimization process. Therefore, it should include high accuracy, ease of parameterization, and fast computational time. Regression is used to convert measured F&M into pure slip multi-dimensional interpolant functions modified by weighting functions. Accurate combined slip F&M predictions are created by modifying pure slip F&M with empirically determined shape functions. Transient effects are reproduced using standard relaxation length equations. The model calculates F&M at the center of the contact patch.

Models for off-road vehicles, such as farm equipment and military vehicles, require an off-road tire model in order to properly understand their dynamic behavior on off-road driving surfaces. Extensive literature can be found for on-road tire modeling, but not much can be found for off-road tire modeling. This paper presents an off-road tire model that was developed for use in vehicle handling studies. An on-road, dry asphalt tire model was first developed by performing rolling road force and moment testing. Off-road testing was then performed on dirt and gravel driving surfaces to develop scaling factors that explain how the lateral force behavior of the tire will scale from an on-road to an off-road situation. The tire models were used in vehicle simulation software to simulate vehicle behavior on various driving surfaces. The simulated vehicle response was compared to actual maximum speed before sliding vs. turning radius data for the studied vehicle to assess the tire model.

This study evaluated the accuracy of 75 Event Data Recorders (EDRs) extracted from model year 2010-2012 Chrysler, Ford, General Motors, Honda, Mazda, and Toyota vehicles subjected to side-impact moving deformable barrier crash tests. The test report and vehicle-mounted accelerometers provided reference values to assess the EDR reported change in lateral velocity (delta-v), seatbelt buckle status, and airbag deployment status. Our results show that EDRs underreported the reference lateral delta-v in the vast majority of cases, mimicking the errors and conclusions found in some longitudinal EDR accuracy studies. For maximum lateral delta-v, the average arithmetic error was −3.59 kph (−13.8%) and the average absolute error was 4.05 kph (15.9%). All EDR reports that recorded a seatbelt buckle status data element correctly recorded the buckle status at both the driver and right front passenger locations.

This paper presents hydraulic topographies using a network of valves to achieve better energy efficiency, reliability, and performance. The Topography with Integrated Energy Recovery (TIER) system allows the valves and actuators to reconfigure so that flow from assistive loads on actuators can be used to move actuators with resistive loads. Many variations are possible, including using multiple valves with either a single pump/motor or with multiple pump/motors. When multiple pump/motors are used, units of different displacements can be chosen such that units are controlled to minimize time operating at low displacement, thus increasing overall system efficiency. Other variations include configurations allowing open loop or closed loop pump/motors to be used, the use of fixed displacement pump/motors, or the ability to store energy in an accumulator. This paper gives a system level overview and summarizes the hydraulic systems using the TIER approach.

This study pertains to motion control algorithms using statistical calculations based on relative displacement measurements, in particular where the rattle space is strictly limited by fixed end-stops and a load leveling system that allows for roll to go undetected by the sensors. One such application is the cab suspension of semi trucks that use widely-spaced springs and dampers and a load leveling system that is placed between the suspensions, near the center line of the cab. In such systems it is possible for the suspension on the two sides of the vehicle to settle at different ride heights due to uneven loading or the crown of the road. This paper will compare the use of two moving average signals (one positive and one negative) to the use of one root mean square (RMS) signal, all calculated based on the relative displacement measurement.

Pre-Crash Systems (PCS) integrate the features of active and passive safety systems to reduce both crash and injury severity. Upon detection of an impending collision, PCS can provide an early warning to the driver and activate automatic braking to reduce the crash severity for the subject vehicle. PCS can also activate the seatbelt pretensioners prior to impact. This paper identifies the opportunities for injury prevention in crash types for which PCS can be potentially activated. These PCS applicable crash types include rear-end crashes, single vehicle crashes into objects (trees, poles, structures, parked vehicles), and head-on crashes. PCS can benefit the occupants of both the striking and struck vehicle. In this paper, the opportunity for injury reduction in the struck vehicle is also tabulated. The study is based upon the analysis of approximately 20,000 frontal crash cases extracted from NASS / CDS 1997-2008.

In this paper a yaw stability control algorithm along with an emergency roll control strategy have been developed. The yaw stability controller and emergency roll controller were both developed using linear two degree-of-freedom vehicle models. The yaw stability controller is based on Lyapunov stability criteria and uses vehicle lateral acceleration and yaw rate measurements to calculate the corrective yaw moment required to stabilize the vehicle yaw motion. The corrective yaw moment is then applied by means of a differential braking strategy in which one wheel is selected to be braked with appropriate brake torque applied. The emergency roll control strategy is based on a rollover coefficient related to vehicle static stability factor. The emergency roll control strategy utilizes vehicle lateral acceleration measurements to calculate the roll coefficient. If the roll coefficient exceeds some predetermined threshold value the emergency roll control strategy will deploy.

Rear-end crashes involving heavy trucks occur with sufficient frequency that they are a cause of concern within regulatory agencies. In 2006, there were approximately 23,500 rear-end crashes involving heavy trucks which resulted in 135 fatalities. As part of the Federal Motor Carrier Safety Administration's (FMCSA) goal of reducing the overall number of truck crashes, the Enhanced Rear Signaling (ERS) for Heavy Trucks project was developed to investigate methods to reduce or mitigate those crashes where a heavy truck has been struck from behind by another vehicle. Researchers also utilized what had been learned in the rear-end crash avoidance work with light vehicles that was conducted by the National Highway Traffic Safety Administration (NHTSA) with Virginia Tech Transportation Institute (VTTI) serving as the prime research organization. ERS crash countermeasures investigated included passive conspicuity markings, visual signals, and auditory signals.

The accuracy of computer-based ground vehicle durability and ride quality simulations depends on accurate representation of road surface topology as vehicle excitation data since most of the excitation exerted on a vehicle as it traverses terrain is provided by the terrain topology. It is currently not efficient to obtain accurate terrain profile data of sufficient length to simulate the vehicle being driven over long distances. Hence, durability and ride quality evaluations of a vehicle depend mostly on data collected from physical tests. Such tests are both time consuming and expensive, and can only be performed near the end of a vehicle's design cycle. This paper covers the development of a methodology to synthesize terrain profile data based on the statistical analysis of physically measured terrain profile data.

This paper describes a simulation approach for the modeling of tandem external gear pumps. A tandem gear pump is the combination of two pumps with a common drive shaft. Such design architecture finds application in certain automotive transmission systems. The model presented in this work is applicable for pumps with both helical and spur gears. The simulation model is built on the HYGESim (HYdraulic GEars machines Simulator) previously developed by the authors for external spur gear units. In this work, the model formulation is properly extended to the capabilities of simulating helical gears. Starting directly from the CAD drawings of the unit, the fluid-dynamic model solves the internal instantaneous tooth space volume pressures and the internal flows following a lumped parameter approach. The simulation tool considers also the radial micro-motion of the gears, which influences the internal leakages and the features of the meshing process.

The goal of this paper is to estimate near-side injury risk in vehicles with the best side impact performance in the U.S. New Car Assessment Program (NCAP). The longer-term goal is to predict the incidence of crashes and injury outcomes in the U.S. in a future fleet of the 2025-time frame after current active and passive safety countermeasures are fully implemented. Our assumption was that, by 2025, all new vehicles will have side impact passive safety performance equivalent to current U.S. NCAP five star ratings. The analysis was based on real-world crashes extracted from case years 2010-2015 in the National Automotive Sampling System / Crashworthiness Data System (NASS/CDS) in which front-row occupants of late-model vehicles (Model Year 2011+) were exposed to a near-side crash.

The Purdue University EcoMakers team has completed its first year of the EcoCAR 2 Competition, in which the team has designed a Parallel-Through-the-Road Plug-in Hybrid Electric Vehicle that meets the performance requirements of a mid-size sedan for the US market, maintaining capability, utility and consumer satisfaction while minimizing emissions, energy consumption and petroleum use. The team is utilizing a 1.7L 14 CI engine utilizing B20 (20% biodiesel, 80% diesel), a 16.2 kW-hr A123 battery pack, and a Magna E-Drive motor to power the front and rear wheels. This will allow the vehicle to have a charge-depleting range of 75 miles. The first year was focused on the simulation of the vehicle, in which the team completed the controls, packaging and integration, and electrical plans for the vehicle to be used and implemented in years two and three of the competition.

EcoCAR 2: Plugging In to the Future (EcoCAR) is North America's premier collegiate automotive engineering competition, challenging students with systems-level advanced powertrain design and integration. The three-year Advanced Vehicle Technology Competition (AVTC) series is organized by Argonne National Laboratory, headline sponsored by the U. S. Department of Energy (DOE) and General Motors (GM), and sponsored by more than 28 industry and government leaders. Fifteen university teams from across North America are challenged to reduce the environmental impact of a 2013 Chevrolet Malibu by redesigning the vehicle powertrain without compromising performance, safety, or consumer acceptability. During the three-year program, EcoCAR teams follow a real-world Vehicle Development Process (VDP) modeled after GM's own VDP. The VDP serves as a roadmap for the engineering process of designing, building and refining advanced technology vehicles.

This paper reviews some applications of lattice Boltzmann methods (LBM) to compute multiphase flows. The method is based on the solution of a kinetic equation which describes the evolution of the distribution of the population of particles whose collective behavior reproduces fluid behavior. The distribution is modified by particle streaming and collisions on a lattice. Modeling of physics at a mesoscopic level enables LBM to naturally incorporate physical properties needed to compute complex flows. In multiphase flows, the surface tension and phase segregation are incorporated by considering intermolecular attraction forces. Furthermore, the solution of the kinetic equations representing linear advection and collision, in which non-linearity is lumped locally, makes it parallelizable with relative ease. In this paper, a brief review of the lattice Boltzmann method relevant to engine sprays will be presented.

Typical vehicle dynamics simulations demand a trade-off between short computation times and accuracy. Many of the more simple models are based on the kinematic roll center and the more accurate models tend to be multi-body dynamics simulation programs. There is a need for a model that improves the accuracy of the kinematic roll center models while still maintaining short computation times. Such a model could be used track-side during races to guide race teams toward improved handling. The model presented in this paper removes many of the assumptions and limitations of the kinematic roll center model. The model accounts for three-dimensional forces present at the contact patch and predicts deflections of suspension components. The modeling approach is applied to a NASCAR Craftsman Truck to predict the effects of suspension design and tuning on steady-state understeer characteristics of the vehicle. Braking and acceleration forces can also be applied to the vehicle.

“Truck Ride” in this study refers to some vehicle ride parameters involved in tractor-trailer combinations. For the study, a mathematical model of a tractor-trailer vehicle as a vibrating system was developed. Principles of vibration theory were applied to the model while a digital computer was employed to investigate the complex system. To parallel the analytical investigation of the tractor-trailer vehicle, vehicle studies were conducted using a magnetic tape recorder and associated instrumentation installed in the tractor. Parameters studied included coupler position on the tractor, laden weight of trailer, spring rates of the different axles of the combination, damping capacity associated with each spring rate, vehicle speed, and “tar strip” spacing of the highway and cab mountings. The mathematical results were used as a basis for empirical study. A comparison of calculated and empirical data are reported.

The pre-prototype development of a simulated rule-based hybrid energy management strategy for a 2019 Chevrolet Blazer RS converted parallel P4 full hybrid is presented. A vehicle simulation model is developed using component bench data and validated using EPA-reported dynamometer fuel economy test data. A combined Willans line model is proposed for the engine and transmission, with hybrid control rules based on efficiency-derived engine power thresholds. Algorithms are proposed for battery state of charge (SOC) management including engine loading and one pedal strategies, with battery SOC maintained within 20% to 80% safe limits and charge balanced behavior achieved. The simulated rule-based hybrid control strategy for the hybrid vehicle has an energy consumption reduction of 20% for the Hot 505, 3.6% for the HwFET, and 12% for the US06 compared to the stock vehicle.

One of the principal goals of modern vehicle control systems is to ensure passenger safety during dangerous maneuvers. Their effectiveness relies on providing appropriate parameter inputs. Tire-road contact forces are among the most important because they provide helpful information that could be used to mitigate vehicle instabilities. Unfortunately, measuring these forces requires expensive instrumentation and is not suitable for commercial vehicles. Thus, accurately estimating them is a crucial task. In this work, two estimation approaches are compared, an observer method and a neural network learning technique. Both predict the lateral and longitudinal tire-road contact forces. The observer approach takes into account system nonlinearities and estimates the stochastic states by using an extended Kalman filter technique to perform data fusion based on the popular bicycle model.