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Technical Paper

Identification of Vehicle Noise Based on Transfer Path and Condition Power Spectrum Analysis

2022-03-29
2022-01-0306
The identification of vehicle noise is the basis for studying the acoustic characteristics of vehicles. In this paper, both excitation of noise sources and response of interior noise were identified. Firstly, a transfer path analysis (TPA) model was established to identify the excitation of noise sources, which includes vehicle main noise sources, such as engine, tire, exhaust pipe and muffler. Based on the operational signals and transfer function which were tested in the vehicle semi-anechoic room, the excitation of noise sources was identified using inverse matrix method. Identify result indicated that tires have higher excitation amplitude than engine in high frequency band. Therefore, the transfer path between the tire and the cabin, such as carpet and windshield, should be taken as the focus of acoustic performance improvement. By improving the acoustic material on the transfer path, the loss of sound in the transfer path will be increase.
Technical Paper

Design of Muffler in Reducing Hiss Noise of Turbocharged Vehicles

2022-03-29
2022-01-0315
The application of turbochargers in fuel vehicles brings high-frequency noise, which seriously affects the vehicle's ride comfort. The hiss noise of a turbocharged car is improved in this paper. Firstly, under different operating conditions and whether the air intake system is wrapped, the noise in the vehicle cabin and the driver's right ear is tested, and the noise sources and noise characteristics are identified. Then, the acoustic calculation model of the muffler is established, and the transmission loss (TL) of the original muffler behind the turbocharger (MBT) is calculated. The TL of the muffler is measured by the double-load impedance tube method. The finite element calculation model is verified by comparing the TL of muffler calculated with tested. Thirdly, the MBT is redesigned. The improved muffler significantly improves the performance of eliminating high-frequency noise, and its TL beyond 20 dB is expanded to the band of 1600 ~ 3500 Hz.
Technical Paper

Research on Mid-Low Frequency Noise Reduction Material and Its Structure Design

2021-04-06
2021-01-0815
Aiming at the problem of middle and low frequency noise absorption, a combined sound-absorbing structure is designed based on porous material and a coiled-up cavity resonance structure. Combined with the sound absorption principle of porous materials and coiled-up cavities, a theoretical analytical model was established. By the finite element method, the sound absorption coefficient curve of the combined structure in a frequency range of 500-2000Hz is calculated, and the correctness of the analytical calculation and the finite element simulation calculation was verified in the impedance tube experiment. The results show that the combined structure has good sound absorption performance in the 500Hz-2000Hz frequency band, and the sound absorption peak appears near the 1108Hz frequency, reaching nearly perfect sound absorption. Compared with a single porous material, the sound absorption performance of the combined structure is better.
Technical Paper

Analysis and Experimental Research on Whine Noise of the Engine Balance Shaft Gear System

2023-05-08
2023-01-1152
An Inline 4-cylinder engine is equipped with second-order balance shafts. When the engine is running under no-load acceleration conditions, the gear system of the balance shaft generated whine noise. In this paper, an analysis and experiment method for reducing the whine noise is presented. First, a flexible multi-body dynamic model of the engine is established, which includes shaft and casing deformation, micro-modification of the gears. Taking the measured cylinder pressure as input, the load on each gear of balance shaft gear system is calculated. In addition, the influence of tooth surface micro-modification on the meshed noise was analyzed. The results show that the dynamic meshing force between the crank gear and the shim gear is large under the original tooth surface micro-modification parameters, which is the main reason of the whine noise.
Technical Paper

Research on the Bionic Design and Performance of Engine Cooling Fan with Blade Tip Serrated

2022-03-29
2022-01-0173
Turbulence caused by the blade tip of engine cooling fan is one of important noise generating factors. Existing theoretical researches show that the bionic serrated designs applied at the front and rear edges of fan blades can effectively improve the airflow characteristics and reduce the aerodynamic noise. However, the effect of its application at the blade tip needs to be explored and verified. In this research, vehicle engine fans whose tips are designed and remodeled with different size of triangular serrated edge have been tested on airduct, to explore the fan static pressure and noise that caused by changing of period and amplitude size. The large eddy simulation (LES) and FW-H acoustic analogy method are adopted to calculate the transient noise of each designed fan.
Technical Paper

Interior Sound Quality Refinement Base on Mechanism Study of Crankshaft Impact Noise

2019-04-02
2019-01-0772
A rumbling noise is audible in a vehicle passenger compartment during acceleration. Mechanism detail of the rumbling noise is studied. A series of preliminary transfer path experiments investigation on chassis dynamometer shows that the interior rumbling noise is mainly induced by abnormal crankshaft impact at particular crank angle. Spectrum analysis indicates that high level half order harmonic components significantly affects the rumbling noise. Multi-body dynamics model of the powertrain is developed to further investigate the root cause of the abnormal crankshaft impact. Experiment results are used to verify the numeric model. High deviation of main bearing forces at the crank angle 0° to 180° after the Fire Top Dead Center of the no.l cylinder is considered to fundamentally induces the high level half order components. The force ripple coupled with the crankshaft resonance induces the crankshaft rumbling.
Technical Paper

Research on Airborne Noise of Battery Electric Vehicles Based on Transfer Path Analysis

2021-04-06
2021-01-0323
With the popularity of battery electric vehicles, the engine of the vehicle disappears, so the problem of road noise in cars is becoming more and more prominent. Road noise into the car can be divided into structure-borne noise and airborne noise, this paper only focuses on the airborne noise above 500Hz, completely ignoring the structure-borne noise. A transfer path analysis model with “Intermediate Response Points” is proposed to accurately represent the transfer path of each airborne noise through the setting of “Intermediate Points”. In the Vehicle Semi-Anechoic Room With 4×4 NVH Chassis Dyno, it is possible to create a working condition with only four tires running, so only the tire noise is considered in this paper. The frequency response function is tested in the Semi-Anechoic Chamber and the operating data is tested in the Vehicle Semi-Anechoic Room With 4×4 NVH Chassis Dyno.
Technical Paper

Modeling and Analysis for Dynamic Performances of a Two-Layer Engine Front End Accessory Drive System with an Overrunning Alternator Decoupler

2021-04-06
2021-01-0656
Two-layer engine front end accessory drive systems (TEFEADS) are adopted generally by commercial vehicles due to the characteristics of the accessory pulleys, which have large torque and moment of inertia. An overrunning alternator decoupler (OAD) is an advanced vibration isolator which can reduce the amplitude of torsional vibration of alternator rotor effectively by an one-way transmission and they are more and more widely used in vehicles. This paper established a model of a generic layout of a TEFEADS with an OAD. The coupling effect between the TEFEADS, the nonlinear characteristics of OAD, the torsional vibration of crankshaft and the creeping on the belt were taken into account. A nine pulleys model was provided as a study example, the dynamic responses, which are respectively under steady and accelerating conditions, of the system were calculated by the established method and compared with the bench experiment.
Technical Paper

Sound Transmission Loss of Acoustic Metamaterial with Lightweight Frame and Hard Membrane-Like Material

2023-05-08
2023-01-1057
To reduce the noise in the frequency range of 100Hz~1000Hz, a metamaterial structure composed of lightweight frame, hard membrane-like material and added mass is proposed in this paper. The advantage of this structure is that it is lightweight and the membrane-like material does not need to be stressed in advance. Finite element method (FEM) and experiment are used to investigate the sound transmission loss (STL) performance of the metamaterial structure. The results show that the peak STL is caused by the local resonance of the added mass and the membrane-like material. The valley versus frequency results from the resonance frequencies of metamaterial structure, and it is divided into three resonance frequencies: resonance frequencies from added mass, membrane-like material and frame.
Technical Paper

Analysis of Noise of Hydraulic Mounts from Decoupler-Cage Hitting

2023-05-08
2023-01-1151
In this paper, the influence of the decoupler-cage structure on the hitting noise of the hydraulic mount is studied, the abnormal noise of the hydraulic mount is mainly caused by the collision impact between the decoupler and the cage, the hitting noise was simulated and evaluated using calculation and experiment. a finite element model of the collision impact between the decoupler and the cage is developed, and an explicit finite element analysis is performed to obtain the time history of the vibration acceleration of the model, which is used as the boundary condition of the noise analysis. The acoustic boundary element method is used to analyze the impact noise of the decoupler-cage, and the frequency domain distribution characteristics of the impact sound pressure are obtained. The influence of different decoupler structure on the hitting noise is studied, and the recommended values for each parameter for a structure are given.
Technical Paper

Analysis of Low-Frequency Brake Noise for Drum Brakes on Semi-Trailers

2024-04-09
2024-01-2895
A road test on semi-trailers is carried out, and accelerations of some characteristic points on the braking system,axles,and truck body is measured,also brake pressure and noise around the support frame is acquired.The measured data was analyzed to determine the causes of the brake noise, and the mechanism of the noise of the drum brake of semi-trailers during low-speed braking was investigated. The following conclusions are obtained: (1) Brake noise of the drum brake of the semi-trailer at low-frequency is generated from vibrations of the brake shoes, axle, and body, and the vibration frequency is close to 2nd natural frequency of the axle. (2) Brake noise is generated from stick-slip motion between the brake shoes and the brake drum, where the relative motion between the brake drum and the brake shoes is changed alternately with sliding and sticking, resulting in sudden changes in acceleration and shock vibration.
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