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Technical Paper

Modeling and Analysis of Front End Accessory Drive System with Overrunning Alternator Decoupler

2020-04-14
2020-01-0398
The generator is an important loaded component of an engine front end accessory drive system (EFEADS). With a huge moment of inertia and a highest running speed, the vibration and noise often occurs in operation, which has an effect on the service life. Thus an overrunning alternator decoupler (OAD) is used in the EFEADS for reducing the vibration of system. In this paper, a model of EFEADS with an OAD is established. The impact of the OAD on the dynamic responses of pulley of generator and the system are analyzed, and is verified by bench experiments. And the influence of parameters, such as spring stiffness, moment of inertia of generator and loaded torque on the dynamic performances of the system are studied. The influence of misalignment in pulleys on the dynamic performance of system is also discussed. The presented method is useful for optimizing the dynamic performance of system, such as the oscillation of tensioner arm and the slip ratio of the belt-generator pulley.
Technical Paper

Analysis for Dynamic Performances of Engine Front End Accessory Drive System under Accelerating Condition

2020-04-14
2020-01-0399
A model for a generic layout of an engine front end accessory drive system is established. The dynamic performances of the system are obtained via a numerical method. The dynamic performances consist of the oscillation angle of tensioner arm, the slip ratio of each pulley and the dynamic belt tension. In modeling the system, the hysteretic behavior of an automatic tensioner, the loaded torque of the accessory pulley versus the engine speed, the torsional vibration of crankshaft and the creep of the belt are considered. The dynamic performances of the system at steady state and under accelerating condition are analyzed. An example is provided to validate the established model. The measured results show that the torsional vibration of crankshaft is larger and the dynamic performances of the system are different under accelerating conditions, though the acceleration is small.
Technical Paper

A Study on Sliding Mode Control for Active Suspension System

2020-04-14
2020-01-1084
Sliding mode control with a disturbance observer (SMC-DO) is proposed for suppressing the sprung mass vibration in a quarter-car with double-wishbone active suspension system (ASS), which contains the geometry structure of the upper and lower control arms. The governing equations of double-wishbone ASS are obtained by the balance-force analysis of the sprung mass in ASS. Considering uncertainties in damping, stiffness, and external disturbance acting on the sprung mass, we design a disturbance observer based on a sliding mode control (SMC) to estimate these uncertainties under the unknown road excitation. By the Lyapunov minimax approach, the uniform boundedness and the uniform ultimate boundedness of ASS with the proposed control are rigorously proved. Through co-simulation of ADAMS software and MATLAB/Simulink software, the sprung mass acceleration of ASS can be obtained with and without the proposed control.
Technical Paper

Modeling and Analysis for Dynamic Performances of a Two-Layer Engine Front End Accessory Drive System with an Overrunning Alternator Decoupler

2021-04-06
2021-01-0656
Two-layer engine front end accessory drive systems (TEFEADS) are adopted generally by commercial vehicles due to the characteristics of the accessory pulleys, which have large torque and moment of inertia. An overrunning alternator decoupler (OAD) is an advanced vibration isolator which can reduce the amplitude of torsional vibration of alternator rotor effectively by an one-way transmission and they are more and more widely used in vehicles. This paper established a model of a generic layout of a TEFEADS with an OAD. The coupling effect between the TEFEADS, the nonlinear characteristics of OAD, the torsional vibration of crankshaft and the creeping on the belt were taken into account. A nine pulleys model was provided as a study example, the dynamic responses, which are respectively under steady and accelerating conditions, of the system were calculated by the established method and compared with the bench experiment.
Technical Paper

The Analytical Method for Calculating the Hysteretic Behavior of an Asymmetry Tensioner

2021-04-06
2021-01-0655
An automatic tensioner with an asymmetric damping structure used in an engine front end accessory drive system is analyzed. An analytical model is established to calculate the hysteretic behavior of the tensioner. The contact characteristics of contact pairs are modeled and investigated for disclosing relation between contact pair, friction and hysteretic loop of an automatic belt tensioner. The presented models are validated by a torque measurement versus angular displacement of a tensioning arm. The errors between the calculation and the measurement are analyzed. The working torques of the tensioner during loading and unloading process are described by a bilinear hysteretic model and are written as a function with a damping ratio. The influence of damping structure parameters on the hysteretic torque is investigated. The method presented in this paper can be used for predicting the nonlinear characteristics of a tensioner before prototyping.
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