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The enormous need of effective transportation creates an unavoidable situation in automobile industries to improve and maintain safety systems in vehicles. In crisis, brake disc of the braking system plays a vital role in effective braking of the vehicle. The main objective of this proposed study is to design a disc with two different groove patterns and a material with two different compositions. By using solidworks, a brake disc with proper slots and groove pattern (J hook and square groove) was designed for improved bite, debris, clearance, reduced distortion / vibration and effective heat transfer through convection process. In which two different materials namely zinc based Aluminium Alloy (AA8011) and its composite (AA8011 (5 wt% B4C +3 wt% Gr)) are considered after heat treatment (T6) as disc materials. The properties are measured and given as input data set in ansys workbench for further processing.