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Isobaric combustion has demonstrated a great potential to reach high thermodynamic efficiency in the advanced Double Compression Expansion Engine (DCEE) concept. It appears as one of few viable choices for applications with high-pressure combustion. At these conditions, releasing heat at a constant pressure minimizes the peak in-cylinder pressure and, hence, mitigates excessive mechanical stress on the engine. This study focuses on the effect of fuels on the multiple-injection isobaric combustion. A single-cylinder heavy-duty engine was utilized to test and compare the isobaric combustion with pure isooctane and n-heptane fuels. The engine was equipped with an optical piston to allow a bottom-view of the combustion chamber. The interactions of multiple injections and the combustion behavior were studied using high-speed acquisition of chemiluminescence. The examined isobaric cases have a peak pressure of 70 bar.

Controlled Auto-Ignition (CAI) combustion can effectively improve the thermal efficiency of conventional spark ignition (SI) gasoline engines, due to shortened combustion processes caused by multi-point auto-ignition. However, its commercial application is limited by the difficulties in controlling ignition timing and violent heat release process at high loads. Stratified flame ignited (SFI) hybrid combustion, a concept in which rich mixture around spark plug is consumed by flame propagation after spark ignition and the unburned lean mixture closing to cylinder wall auto-ignites in the increasing in-cylinder temperature during flame propagation, was proposed to overcome these challenges.

Homogeneous charge compression ignition (HCCI) combined with high compression ratio is an effective way to improve engines’ thermal efficiency. However, the severe thermodynamic conditions at high load may induce knocking combustion thus damage the engine body. In this study, advanced compression ignition knocking characteristics were parametrically investigated through RCM experiments and simulation analysis. First, the knocking characteristics were optically investigated. The experimental results show that there even exists detonation when the knock occurs thus the combustion chamber is damaged. Considering both safety and costs, the effects of different initial conditions were numerically investigated and the results show that knocking characteristics is more related to initial pressure other than initial temperature. The initial pressure has a great influence on peak pressure and knock intensity while the initial temperature on knock onset.

The improvement of the indicated thermal efficiency of an argon power cycle (replacing nitrogen with argon in the combustion reaction) is investigated in a CFR engine at high compression ratios in homogeneous charge compression ignition (HCCI) mode. The study combines the two effects that can increase the thermodynamic efficiency as predicted by the ideal Otto cycle: high specific heat ratio (provided by argon), and high compression ratios. However, since argon has relatively low heat capacity (at constant volume), it results in high in-cylinder temperatures, which in turn, leads to the occurrence of knock. Knock limits the feasible range of compression ratios and further increasing the compression ratio can cause serious damage to the engine due to the high pressure rise rate caused by advancing the combustion phasing.

Combustion closed-loop control is now being studied intensively for engineering applications to improve fuel economy. Currently, combustion closed-loop feedback control is usually based on the cylinder pressure signal, which is the most direct and exact signal that reflects engine working process. Although there were some relatively cheap types of in-cylinder pressure sensors, cylinder pressure sensors have not been widely applied because of their high price now. Moreover, the combustion analysis based on cylinder pressure imposes high requirements on the information acquisition capability of the current ECU, such as high acquisition and analog-digital conversion frequency and so on. For developing a low price and feasible technology, a new engine information feedback method based on model calculation and crank angular velocity measurement was proposed. A simplified combustion model was operated in ECU for the real-time calculation of cylinder pressure and combustion parameters.

Engine knock is an abnormal phenomenon, which places barriers for modern Spark-Ignition (SI) engines to achieve higher thermal efficiency and better performance. In order to trigger more controllable knock events for study while keeping the knock intensity at restricted range, various spark strategies (e.g. spark timing, spark number, spark location) are applied to investigate on their influences on knock combustion characteristics and pressure oscillations. The experiment is implemented on a modified single cylinder Compression-Ignition (CI) engine operated at SI mode with port fuel injection (PFI). A specialized liner with 4 side spark plugs and 4 pressure sensors is used to generate various flame propagation processes, which leads to different auto-ignition onsets and knock development. Based on multiple channels of pressure signals, a band-pass filter is applied to obtain the pressure oscillations with respect to different spark strategies.

Pre-chamber combustion (PCC) is a promising engine combustion concept capable of extending the lean limit at part load. The engine experiments in the literature showed that the PCC could achieve higher engine thermal efficiency and much lower NOx emission than the spark-ignition engine. Improved understanding of the detailed flow and combustion physics of PCC is important for optimizing the PCC combustion. In this study, we investigated the gas exchange and flame jet from a narrow throat pre-chamber (PC) by only fueling the PC with methane in an optical engine. Simultaneous negative acetone planar laser-induced fluorescence (PLIF) imaging and OH* chemiluminescence imaging were applied to visualize the PC jet and flame jet from the PC, respectively. Results indicate a delay of the PC gas exchange relative to the built-up of the pressure difference (△ P) between PC and the main chamber (MC). This should be due to the gas inertia inside the PC and the resistance of the PC nozzle.

Pre-chamber combustion (PCC) allows an extension on the lean limit of an internal combustion engine (ICE). This combustion mode provides lower NOx emissions and shorter combustion durations that lead to a higher indicated efficiency. In the present work, a narrow throat pre-chamber was tested, which has a unique nozzle area distribution in two rows of six nozzle holes each. Tests were carried out in a modified heavy-duty engine for optical visualization. Methane was used as fuel for both the pre-chamber and the main chamber. Seven operating points were tested, including passive pre-chamber mode as a limit condition, to study the effect of pre- and main-chamber fuel addition on the pre-chamber jets and the main chamber combustion via chemiluminescence imaging. A typical cycle of one of the tested conditions is explained through the captured images. Observations of the typical cycle reveal a predominant presence of only six jets (from the lower row), with well-defined jet structures.

Lean-burn combustion is an effective method for increasing the thermal efficiency of gasoline engines fueled with stoichiometric fuel-air mixture, but leads to an unacceptable level of high cyclic variability before reaching ultra-low nitrogen oxide (NOx) emissions emitted from conventional gasoline engines. Multi-point micro-flame ignited (MFI) hybrid combustion was proposed to overcome this problem, and can be can be grouped into double-peak type, ramp type and trapezoid type with very low frequency of appearance. This research investigates the micro-flame ignition stages of double-peak type and ramp type MFI combustion captured by high speed photography. The results show that large flame is formed by the fast propagation of multi-point flame occurring in the central zone of the cylinder in the double-peak type. However, the multiple flame sites occur around the cylinder, and then gradually propagate and form a large flame accelerated by the independent small flame in the ramp type.

The auto-ignition of liquid fuel and lubricant oil droplets is considered as one of the possible sources of pre-ignition. Researchers are continually finding new ways to form advanced lubricant oil by changing its composition and varying different oil additives to prevent the occurrence of this event. This study investigates additives for lubricants to suppress its auto-ignition tendency. Three sets of mixtures were prepared. The first set of mixtures were prepared by adding different alcohols namely ethanol, and methanol to the commercial lubricant oil (SAE 15W-40) in ratio of 1 - 5 % by vol The second set of mixtures were prepared by mixing SAE 15W-40 with aforementioned alcohols (1 % vol.) and H2O (1 % vol.). Lastly, the third set of mixtures were prepared by adding toluene to SAE 15W-40 in (1 % - 5% by vol.). Two experimental setups were used in the current work.

Proton exchange membrane fuel cell (PEMFC) is widely regarded as the most promising candidate for the next generation power source of automobile, after the pure battery electric vehicle. In this study, the gas and liquid two-phase flow in channels and porous electrodes inside PEMFC coupled with electrochemical reaction is simulated in detail, in which the anisotropic gas diffusion layer (GDL) is also considered. In the simulation, the inlet reactant gas molar concentration is calculated based on the real inlet pressure, which is more practical than specifying a constant value in previous simulation. Meanwhile, the effect of electro-osmotic drag on membrane water content distribution is treated to be a convection term in the conservation equation, instead of a source term as usually used.

The dual-fuel Reactivity Controlled Compression Ignition (RCCI) combustion could achieve high efficiency and low emissions over a wide range of operating conditions. However, further high load extension is limited by the excessive pressure rise rate and soot emission. Polyoxymethylene dimethyl ethers (PODE), a novel diesel alternative fuel, has the capability to achieve stoichiometric smoke-free RCCI combustion due to its high oxygen content and unique molecule structure. In this study, experimental investigations on high load extension of gasoline/PODE RCCI operation were conducted using late intake valve closing (LIVC) strategy and intake boosting in a single-cylinder, heavy-duty diesel engine. The experimental results show that the upper load can be effectively extended through boosting and LIVC with gasoline/PODE stoichiometric operation.

Researchers have known about a higher pre-ignition frequency of alcohol fuels for several decades now. Several studies, assessing the effect of ethanol addition on stochastic pre-ignition, have shown contradicting observations. Researchers at FEV observed an increase in pre-ignition frequency with an increase in ethanol concentration, however the pre-ignition events at high ethanol content did not lead to super-knock. Most of the studies have used varying ethanol fraction in a common base-fuel, thereby varying the auto-ignition tendency of the blend. In the current study, the effect of ethanol addition on FACE (Fuels for Advanced Combustion Engines) gasolines is assessed. Five different FACE gasolines (FACE A, C, I, J and G) were used for the study. Ignition delay time of varying ethanol fractions in FACE gasolines was measured in an Ignition Quality Tester (IQT), following ASTM 6890.

To provide insights into the fundamental characteristics of pre-chamber combustion engines, the ignition of lean premixed CH4/air due to hot gas jets initiated by a passive narrow throated pre-chamber in a heavy-duty engine was studied computationally. A twelve-hole pre-chamber geometry was investigated using CONVERGETM software. The numerical model was validated against the experimental results. To elucidate the main-chamber ignition mechanism, the spark plug location and spark timing were varied, resulting in different pressure gradient during turbulent jet formation. Different ignition mechanisms were observed for turbulent jet ignition of lean premixed CH4/air, based on the geometry effect. Ignition behavior was classified into the flame and jet ignition depending on the significant presence of hot active radicals. The jet ignition, mainly due to hot product gases was found to be advanced by the addition of a small concentration of radicals.

Nowadays, proton exchange membrane (PEM) fuel cell is widely seen as a promising energy conversion device especially for transportation application scenario because of its high efficiency, low operation temperature and nearly-zero road emission. Extensive modeling work have been done based on different dimensions during the past decades, including one-dimensional (1D), two-dimensional (2D), three-dimensional (3D) and intermediate combinations in between (e.g. “1+1D”). 1D model benefits from a rationally-chosen set of assumptions to obtain excellent calculation efficiency, yet at the cost of accuracy to some extent. In contrast, 3D model has great advantage over 1D model on acquiring more comprehensive information inside the fuel cell. For macro-scale modeling work, one compromise aiming to realize both acceptable computation speed and reasonable reflection of cell operation state is to simplify the membrane electrode assembly (MEA).

This work numerically investigates the detailed combustion kinetics of partially premixed combustion (PPC) in a diesel engine under three different premixed ratio fuel conditions. A reduced Primary Reference Fuel (PRF) chemical kinetics mechanism was coupled with CONVERGE-SAGE CFD model to predict PPC combustion under various operating conditions. The experimental results showed that the increase of premixed ratio (PR) fuel resulted in advanced combustion phasing. To provide insight into the effects of PR on ignition delay time and key reaction pathways, a post-process tool was used. The ignition delay time is related to the formation of hydroxyl (OH). Thus, the validated Converge CFD code with the PRF chemistry and the post-process tool was applied to investigate how PR change the formation of OH during the low-to high-temperature reaction transition. The reaction pathway analyses of the formations of OH before ignition time were investigated.

Strategies to suppress knock have been extensively investigated to pursue thermal efficiency limits in downsized engines with a direct-injection spark ignition. Comprehensive considerations were given in this work, including the effects of second injection timing and injector location on knock combustion in a downsized gasoline engine by large eddy simulation. The turbulent flame propagation is determined by an improved G-equation turbulent combustion model, and the detailed chemistry mechanism of a primary reference fuel is employed to observe the detailed reaction process in the end-gas auto-ignition process. The conclusions were obtained by comparing the data to the baseline single-injection case with moderate knock intensity. Results reveal that for both arrangements of injectors, turbulence intensity is improved as the injecting timing is retarded, increasing the flame propagation speed.

The combustion and emission characteristics of a diesel engine running on butanol-diesel blends were investigated in this study. The blending ratio of n-butanol to diesel was varied from 0 to 40 vol% using an increment of 10 vol%, and each blend was tested on a 2.7 L V6 common rail direction injection diesel engine equipped with an EGR system. The test was carried out under two engine loads at a constant engine speed, using various combinations of EGR ratios and injection timings. Test results indicate that n-butanol addition to engine fuel is able to substantially decrease soot emission from raw exhaust gas, while the change in NOx emissions varies depending on the n-butanol content and engine operating conditions. Increasing EGR ratio and retarding injection timing are effective approaches to reduce NOx emissions from combustion of n-butanol-diesel blends.

Super-knock that occurs in spark ignition (SI) engines is investigated using two-dimensional (2D) numerical simulations. The temperature, pressure, velocity, and mixture distributions are obtained and mapped from a top dead center (TDC) slice of full-cycle three-dimensional (3D) engine simulations. Ignition is triggered at one end of the cylinder and a hot spot of known temperature was used to initiate a pre-ignition front to study super-knock. The computational fluid dynamics code CONVERGE was used for the simulations. A minimum grid size of 25 μm was employed to capture the shock wave and detonation inside the domain. The Reynolds-averaged Navier-Stokes (RANS) method was employed to represent the turbulent flow and gas-phase combustion chemistry was represented using a reduced chemical kinetic mechanism for primary reference fuels. A multi-zone model, based on a well-stirred reactor assumption, was used to solve the reaction terms.

With increasingly stringent emissions regulations, the use of pre-chamber combustion systems is gaining popularity in Internal Combustion Engines (ICE). The advantages of pre-chambers are well established, such as improving fuel economy by increasing the lean limit and reducing emissions, particularly NOX. In pre-chamber combustion, flame jets shoot out from the pre-chamber orifices into the main chamber, generating several ignition points that promote a rapid burn rate of the lean mixture (excess-air ratio (λ) >1) in the main chamber. This work studies the effects of using two different fuels in the main chamber and assesses the lean limit, the combustion efficiency (ηc), and the emissions of a single-cylinder heavy-duty engine equipped with a narrow-throat active pre-chamber. Ethanol (C2H5OH) was tested in the main chamber while keeping the pre-chamber fueled with methane (CH4), and the results were then compared to using methane as the sole fuel.