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Journal Article

Torque Vectoring Control for Distributed Drive Electric Vehicle Based on State Variable Feedback

2014-04-01
2014-01-0155
Torque Vectoring Control for distributed drive electric vehicle is studied. A handling improvement algorithm for normal cornering maneuvers is proposed based on state variable feedback control: Yaw rate feedback together with steer angle feedforward is employed to improve transient response and steady gain of the yaw rate, respectively. According to the feedback coefficient's influence on the transient response, an optimization function is proposed to obtain optimum feedback coefficients under different speeds. After maximum feedforward coefficients under different speeds are obtained from the constraint of the motor exterior characteristic, final feedforward coefficients are calculated according to an optimal steering characteristic. A torque distribution algorithm is presented to help the driver to speed up during the direct yaw moment control.
Technical Paper

Damage Identification of Rear Axle Under Experimental Condition from Curvature Mode Change

2010-04-12
2010-01-0930
In this paper the approach of using modal parameters to detect and locate damage of automobile rear axle under experimental condition is explained. This method uses the changes in the curvature mode of the structure as the damage identification indicator to detect and locate damage. The curvature mode and the damage identification indicator are explained, the process of the identification is introduced. The method is demonstrated with a FEM (Finite Element Method) analysis on a plate under different damage conditions. And the indicator is improved with a weighting function. Then EMA (Experimental Modal Analysis) is conducted on a damaged and an undamaged rear axle of a vehicle to get the modal parameters for the damage identification indicator which later identifies and locates the damages, thus validating the introduced method.
Technical Paper

Theoretical Modeling and FEM Analysis of the Thermo-mechanical Dynamics of Ventilated Disc Brakes

2010-04-12
2010-01-0075
Prediction and analysis of the thermo-mechanical coupling behavior in friction braking system is very important for the design and application of vehicle brakes, such as brake judder, brake squeal, brake wear, brake cracks, brake fade. This paper aims to establish a macro-structural model of the thermo-mechanical dynamics of the ventilated disc brake with asymmetrical outer and inner disc thickness, taking into account the friction-velocity curve of the disc pad couple acquired by testing. On the basis of finite elements analysis of the model, the predictions of the thermo-mechanical responses of the brake disc are presented, including disc transient temperature field and normal stress in radial, circular and axial directions, disc lateral deformation and disc thickness variation. Numerical predictions of the disc surface temperature and later distortion are compared with experimental measurements obtained by thermocouples and non-contact displacement sensors.
Technical Paper

Evaporation Characteristics of n-Heptane Droplet Streams in a Heated Air Channel Flow

2016-04-05
2016-01-0843
An experimental study is presented on the evaporation of diluted droplet-laden two-phase jet flows within a heated air channel co-flow. In this study, n-heptane is pre-atomized by an ultrasonic nozzle to produce droplet cluster with a median diameter of about15μm, and a continuous cold air flow is applied to carry the fuel droplet cluster to emerge from a nozzle tube, producing a free turbulent jet of droplet stream. The droplet stream is then introduced as a central jet into a square-shaped channel with heated air co-flow for evaporation investigations. With flexibilities of the initial properties of droplet stream and surrounding conditions of channel flow, the axial evolution of droplet size is determined to characterize the evaporation behavior of n-heptane droplet stream under various boundary conditions. The equivalence ratios of droplet streams are varied by changing both the carrier-air flow rate and the fuel flow rate.
Technical Paper

Hybrid Brake System Control Strategy in Typical Transient Conditions

2014-04-01
2014-01-0267
The control in transient conditions when hydraulic brake and regenerative brake switch mutually is the key technical issue about electric vehicle hybrid brake system, which has a direct influence on the braking feel of driver and vehicle braking comfort. A coordination control system has been proposed, including brake force distribution correction module and motor force compensation module. Brake force distribution correction module has fixed the distribution results in hydraulic brake force intervention condition, hydraulic brake force evacuation condition and regenerative brake force low speed evacuation condition. Motor compensation module has compensated hydraulic system with motor system, which has fast and accurate response, thus the response of whole hybrid system has been improved.
Technical Paper

Study on Statistical Analysis of Uncertainty of Disc Brake Squeal

2014-04-01
2014-01-0030
Brake squeal shows a significant uncertainty characteristic. In this paper, a series of bench tests were carried out to study the uncertainty of brake squeal on a multi-function brake inertia dynamometer test bench. Then based on time-frequency analysis results, a creative squeal confirmation and determination method was presented, which can show the squeal variations in the domains of time, frequency and amplitude together. An uncertainty analysis method was also established, in which the statistical parameters of squeal frequency and sound pressure level (SPL), and probability density evaluation of frequency based on Quantile-Quantile Plot (QQ plot) were given. And a judgment method of the frequency doubling was devised based on numerical multiple and occurrence concurrence, as well as the uncertainty statistical analysis method considering frequency doubling. All the methods established were applied to the uncertainty analysis of brake squeal.
Technical Paper

The System Identification for the Hydrostatic Drive System of Secondary Regulation Using Neural Networks

1996-10-01
962231
In this paper, the system identification theory and method using dynamic neural networks are presented, the multilayer feedforward networks employed, the backpropagation with adaptive learning rate algorithms proposed. Finally the comparision of network output with that of the hydrostatic drive system of secondary regulation is given, and output error, sum-squared error et al, or the results that embody the effect of system identification given sine input to it are provided.
Technical Paper

Research of Eliminating Method of Undesired Shifting for Vehicle with Dual Clutch Transmission

2013-04-08
2013-01-0485
The undesired shifting phenomenon(USP) occurs easily under the braking or climbing conditions etc., and its impact is the discomfort to the passengers or cause of vehicle's state contrary to the driver's intention, meanwhile, the wear of the clutch and synchronizer is increased, so their lifetime are greatly shortened. To the vehicle with dual clutch transmission (DCT), undesired shifting phenomenon will lead to frequent and unnecessary actuation of synchronizer for the use of pre-engagement synchronizer in the shifting control; therefore, its occurrence should be eliminated as far as possible. In this paper, the process of the undesired shifting of the vehicle with DCT is elaborated, then the generating cause of USP is described based on directed graph.
Technical Paper

Study on Lane Change Trajectory Planning Considering of Driver Characteristics

2018-08-07
2018-01-1627
Automatic lane change of intelligent vehicles is a complex process. Besides of safety, feelings of the driver and passengers during the lane change are also very important. In this paper, a lane change trajectory planner is designed to generate an ideal collision-free trajectory to satisfy the driver’s preference. Various lane changing modes, gentle lane change, general lane change, radical lane change and personalized lane change, are designed to meet the needs of different passengers on vehicles simultaneously. In this paper, the condition of the two-lane change is studied. One vehicle is in front of the ego vehicle at the same lane and one is at the rear of the ego vehicle at the target lane. A trajectory planning method is then established based on constant speed offset and sine curve, vehicle distances and speed difference, etc. The key factors which can reflect drivers’ lane change characteristics are then acquired.
Technical Paper

Coordinated Control under Transitional Conditions in Hybrid Braking of Electric Vehicle

2018-10-05
2018-01-1869
In the hybrid brake system of electric vehicle, due to the limitation of the motor braking force when the motor is at high speed and the failure of the regenerative braking force when the motor is at low speed, there are three transitional conditions in hybrid braking: the hydraulic brake system intervenes the braking, the hydraulic brake system withdraws the braking and the regenerative braking force withdraws the braking. Due to the response speed of the hydraulic system is slower than that of the motor, there is a large braking impact (the derivative of braking deceleration) in the transitional conditions of hybrid braking, which deteriorates the smoothness and comfort in braking. Aiming at the impact caused by the poor cooperation between the hydraulic braking force and the motor braking force, a coordinated strategy of double closed-loop feedback and motor force correction is proposed in this paper.
Technical Paper

Open-Loop Characteristics Analysis and Control of High Speed On-Off Valve

2018-10-05
2018-01-1868
In the process of ABS control, the Anti-lock braking system (ABS) of the vehicle adjusts the wheel cylinder brake pressure through the hydraulic actuator so as to control the movement of the wheel. The high-speed on-off valve (HSV) is the key components of the Anti-lock braking system. HSV affects the performance of the hydraulic actuator and the valve response characteristics affects the Anti-lock braking system pressure response as well as braking effect. In this paper, the electromagnetic field theory and flow field theory of HSV are analyzed, and simulation analysis of electromagnetic field characteristics of HSV is done by ANSYS. Combined with the ANSYS analysis results, a precise physical model of HSV is constructed in AMESim. Meanwhile, the valve response characteristics are analyzed. Moreover, the influence of different wheel cylinder diameter and PWM carrier frequency on hydraulic braking force characteristics are analyzed.
Technical Paper

Correlation of Objective and Subjective Evaluation in Automotive Brake Pedal Feel

2018-10-05
2018-01-1889
In order to establish the correlation between objective and subjective evaluation of brake pedal feel for passenger cars, road tests of brake pedal feel were carried out and an evaluation method was proposed. In the road tests, subjective scores and objective measurements were obtained under the conditions of uniform and emergency braking. The objective measurements include pedal preload, low deceleration pedal force and travel, moderate deceleration pedal force and travel, brake response time and brake linearity. Using the theory of analytic hierarchy process (AHP), the design process of the evaluation method was established. Key setups including the hierarchical structure model, the judgement matrix and the score calculation method of objective measurements were described in detail. Then, the correlation between subjective and objective scores was analyzed. It can be concluded that the evaluation method is effective and it can be applied to brake pedal feel assessment and adjustment.
Technical Paper

Study on Brake Disc Dynamics under Asymmetric Thermal Loads

2018-10-05
2018-01-1901
In order to explore the generation mechanism of hot-spots on the automotive brake disc, disc tests under non-frictional thermal loads are carried out on the brake dynamometer test bench. In the tests, the oxy-acetylene flame is used as the heat source, and the distribution characteristics of the disc temperature and displacement are measured and analyzed. To confirm the mechanism of the disc deformation, a disc thermal buckling model using finite element method is established, and the key factors for the disc thermal buckling under thermal loads are further analyzed. It is found that the temperature circumferential gradient is small but the temperature radial gradient is large. The disc presents waviness deformation mode with 5th order in circumferential direction, which is the first thermal buckling mode of the disc. A method using spatial frequency spectrum has been proposed to find the critical time and load of thermal buckling.
Technical Paper

Analysis and Design of Dual-Motor Electro-Hydraulic Brake System

2014-09-28
2014-01-2532
In this paper, by analyzing multiple electro-hydraulic brake system schemes in detail, the idea of dual-motor electro-hydraulic brake system is proposed. As a new solution, the dual-motor electro-hydraulic brake system can actively simulate pedal feel, make the most of pedal power (from the driver), and reduce the maximum power output of each active power source remarkably, which is a distinctive innovation compared to most current electro-hydraulic brake systems. Following the proposed concept, a general research thought and method is conceived, and then a dual-motor electro-hydraulic brake system is designed. Finally, the simulation model is set up in AMESim software and its feasibility is simulated and verified.
Technical Paper

Mechanism Study on Time-Varying Characteristics of Frictional Squeal in Pin-on-Disc System

2014-09-28
2014-01-2517
Disc brake squeal has always been a great challenge to the automotive industry. Based on the pin-on-disc system, a series of frictional squeal bench tests are carried out, which show significant time-varying characteristics on occurrence, sound pressure and frequency of frictional squeal. To investigate the generation mechanism of time-varying characteristics of frictional squeal, a four-degree-of-freedom (4DOF) lumped parameter model considering the time-varying tangential contact stiffness, the normal contact stiffness and the friction coefficient is established in this paper. Through both the system stability analysis and the transient response analysis, the time-varying frictional squeal is predicted successfully, and the generation mechanism and the key impact factors are also investigated in depth.
Technical Paper

Control Optimization of a Compound Power-Split Hybrid Transmission for Electric Drive

2015-04-14
2015-01-1214
A novel compound power-split hybrid transmission based on a modified Ravigneaux gear set is presented. The equivalent lever diagrams are used to investigate the electric operating modes for the hybrid powertrain, and then its dynamic and kinematic characteristics as well as efficiency characteristics are described in equations. A brake clutch mounted on the carrier shaft is proposed to enhance the electric driving efficiency for the hybrid transmission. Three types of electric operating mode are analyzed by the simplified combined lever diagrams and the system efficiency and torque characteristics for these electric operating modes are compared. A major influence on output torque of the hybrid transmission derived from the torque capability of motors and brake clutch is depicted.
Journal Article

The Influence of Vacuum Booster Design Parameters on Brake Pedal Feel

2014-09-28
2014-01-2499
Brake pedal feel characteristic is determined by the structural and kinetic parameters of the components of the brake system. As the servo power component of the brake system, vacuum booster has a significant influence on the brake pedal feel. In this paper, a brake system model for brake pedal feel which has a detail vacuum booster mathematical description is established in the software MATLAB/Simulink. The structure gaps, spring preload, friction force and reaction disc characteristics of vacuum booster are considered in this model. A brake pedal feel bench test under different input velocity and vacuum pressure is completed in order to validate the prediction of the model.
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