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Technical Paper

Modeling and Study on Static Performance of the Double-Top-Foil Air Foil Journal Bearing for Air Compressors in Fuel Cell Vehicles

2023-04-11
2023-01-0870
Air foil bearings are gradually applied in air compressors in fuel cell vehicles for the advantages of high speed, oil-free and non-contact. Advanced air foil bearings with different structures are used to improve the performance of air compressor. Accurate modeling of the complex structures in air foil bearings has become a research hotspot in recent years. This paper presents a theoretical model for a double-top-foil air foil journal bearing (DAFJB) for centrifugal air compressors used in fuel cell vehicles. The foil structure is modeled by finite element method (FEM) using shell elements. Coulomb law and penalty function method are applied to model the tangential and normal behavior of the contact areas. The local contact between the middle top foil and the bump foil, the bump foil and the bearing sleeve are modeled using node-to-segment contact method. The large-area contact behavior between two layers of top foils is modeled by simplified surface-to-surface contact scheme.
Technical Paper

Multi-physics Modeling of Electromagnetically Excited Acoustic Noise of Induction Motor

2021-04-06
2021-01-0772
For electric vehicles, electromagnetically excited noise from the traction motor is one of the main acoustic noise sources, especially for automobiles driven at low speed that mechanical noise and aerodynamic noise are minor. To analyze the characteristics of the electromagnetically excited noise and propose noise reduction suggestions, an accurate noise prediction model is essential. In this paper, a multi-physics model to predict the electromagnetic force excited acoustic noise of induction motor is presented. First, a Three-Dimensional (3D) transient electromagnetic model of the motor was established using the Finite Element Method (FEM). By inputting the current signal collected in the noise test as the current source in the FEM model, the uneven distributed time-varying magnetic forces, which included the influence of the current harmonics due to Pulse-Width Modulation (PWM), was calculated. Then, a structural model was built.
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