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Technical Paper

Analysis of Vibroacoustic Behaviors and Torque Ripple of SRMs with Different Phases and Poles

2020-04-14
2020-01-0467
In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.
Journal Article

The Influences of the Subframe Flexibility on Handling and Stability Simulation When Using ADAMS/Car

2016-04-05
2016-01-1637
To analyze the K&C (kinematics and compliance), handling and stability performance of the vehicle chassis, some simulations are usually performed using a multi-body dynamics software named ADAMS. This software introduces assumptions that simplify the components of the suspension as rigid bodies. However, these assumptions weaken the accuracy of the simulation of ADAMS. Therefore the use of flexible bodies in K&C and handling and stability simulation in ADAMS is needed to conduct more precise suspension system designs. This paper mainly analyses the influences of the subframe flexibility on handling and stability simulation in ADAMS/Car. Two complete vehicle models are built using ADAMS/Car and Hypermesh. The only difference between the two models is the subframe of the front McPherson suspension. One of the subframes is simplified as a rigid body. The other one is a flexible body built using the MNF file from Hypermesh.
Journal Article

Anti-Lock Braking System Control Design on An Integrated-Electro-Hydraulic Braking System

2017-03-28
2017-01-1578
Two control strategies, safety preferred control and master cylinder oscillation control, were designed for anti-lock braking on a novel integrated-electro-hydraulic braking system (I-EHB) which has only four solenoid valves in its innovative hydraulic control unit (HCU) instead of eight in a traditional one. The main idea of safety preferred control is to reduce the hydraulic pressure provided by the motor in the master cylinder whenever a wheel tends to be locking even if some of the other wheels may need more braking torque. In contrast, regarding master cylinder oscillation control, a sinusoidal signal is given to the motor making the hydraulic pressure in the master cylinder oscillate in certain frequency and amplitude. Hardware-in-the-loop simulations were conducted to verify the effectiveness of the two control strategies mentioned above and to evaluate them.
Technical Paper

Study on EP Energy-Saving Vehicle

2008-06-23
2008-01-1775
The price of fossil fuels and the increasing inexorable energy crisis have become vital issues for everyone. Tongji University EconoPower Racing Team was established to participate in the “Honda EconoPower Cup” annually. Every contestant in the competition must finish a certain distance in the fixed time, with the gasoline supplied by the committee. After that the committee will measure the fuel consumption of every team and calculate the distance per liter fuel (the farther the better) to determine the champion. In order to enhance the EP vehicle's achievement we've made some improvements, such as framework, body, engine's optimization and so on. In this passage we mainly state some details of our research approaches in framework, steering, transmission, shape and driving strategy. The main technologies were: friction reduction, lightweight, enhancement of power train efficiency, tire selection and driving strategy.
Technical Paper

An Integrated-Electro-Hydraulic Brake System for Active Safety

2016-04-05
2016-01-1640
An integrated-electro-hydraulic brake system (I-EHB) is presented to fulfill the requirements of active safety. Because I-EHB can control the brake pressure accurately and fast. Furthermore I-EHB is a decoupled system, so it could make the maximum regenerative braking while offers the same brake pedal feeling and also good for ADAS and unmanned driving application. Based on the analysis of current electrohydraulic brake systems, regulation requirements and the requirements for brake system, the operating mode requirements of I-EHB are formed. Furthermore, system topological structure and a conceptual design are proposed. After the selection of key components, the parameter design is accomplished by modeling the system. According to the above-mentioned design method, an I-EHB prototype and test rig is made. Through the test rig, characteristics of the system are tested. Results show that this I-EHB system responded rapidly.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System based on Command Feed-Forward

2016-04-05
2016-01-1658
With the development of vehicle electrification, electronic hydraulic brake system is gradually applied. Many companies have introduced products related to integrated electronic hydraulic brake system (I-EHB). In this paper, an I-EHB system is introduced, which uses the motor to drive the reduction mechanism as a power source for braking. The reduction mechanism is composed of a turbine, a worm, a gear and a rack. A control method based on command feed-forward is proposed to improve the hydraulic pressure control of I-EHB. Based on previous research, we simplify the system to first order system, and the theoretical design of the command feed-forward compensator is carried out. The feed-forward controller is applied, including the velocity feed-forward and the acceleration feed-forward, to improve the response speed and tracking effect of the system.
Technical Paper

Vehicle Stability Criterion Research Based on Phase Plane Method

2017-03-28
2017-01-1560
In this paper, a novel method is proposed to establish the vehicle yaw stability criterion based on the sideslip angle-yaw rate (β-r) phase plane method. First, nonlinear two degrees of freedom vehicle analysis model is established by adopting the Magic Formula of nonlinear tire model. Then, according to the model in the Matlab/Simulink environment, the β-r phase plane is gained. Emphatically, the effects of different driving conditions (front wheels steering angle, road adhesion coefficient and speed) on the stability boundaries of the phase plane are analyzed. Through a large number of simulation analysis, results show that there are two types of phase plane: curve stability region and diamond stability region, and the judgment method of the vehicle stability domain type under different driving conditions is solved.
Technical Paper

Hydraulic Control of Integrated Electronic Hydraulic Brake System Based on LuGre Friction Model

2017-09-17
2017-01-2513
In this paper, an integrated electronic hydraulic brake(I-EHB) system is introduced, which is mainly composed of a motor, a worm gear, a worm, a gear, a rack etc. The friction leads the system to the creeping phenomenon and the dead zone. These phenomenon seriously affect the response speed and the hydraulic pressure control .In order to realize the accurate hydraulic pressure control of I-EHB system, a new friction compensation control method is proposed based on LuGre dynamic friction model. And the theoretical design of adaptive control method is designed based on the feedback of the master cylinder pressure and the operating state of the system. Then the stability of the control method is proved by Lyapunov theorem. A co-simulation model is built with Matlab/Simulink and AMESim, so as to prove the validity of the control method.
Technical Paper

A Method of Acceleration Order Extraction for Active Engine Mount

2017-03-28
2017-01-1059
The active engine mount (AEM) is developed in automotive industry to improve overall NVH performance. The AEM is designed to reduce major-order signals of engine vibration over a broad frequency range, therefore it is of vital importance to extract major-order signals from vibration before the actuator of the AEM works. This work focuses on a method of real-time extraction of the major-order acceleration signals at the passive side of the AEM. Firstly, the transient engine speed is tracked and calculated, from which the FFT method with a constant sampling rate is used to identify the time-related frequencies as the fundamental frequencies. Then the major-order signals in frequency domain are computed according to the certain multiple relation of the fundamental frequencies. After that, the major-order signals can be reconstructed in time domain, which are proved accurate through offline simulation, compared with the given signals.
Technical Paper

Study on the Effect of Inverter Modulation Methods and Operating Condition on Common Mode EMI for Motor Drive System

2017-03-28
2017-01-1223
There are many electronic devices in electric vehicle (EV), making its electromagnetic compatibility (EMC) serious. Motor drive system is the main interference source of EV, whose electromagnetic interference (EMI) is much worse than conventional vehicle. In this paper, the motor drive system of EV was mainly researched, and a co-simulation method was proposed: control system and motor model were established with Matlab, and the equivalent circuit model of inverter and the cable model were established with Saber. By this way, a complete motor drive system model for conductive EMI was obtained. This modeling method can not only accurately establish the EMI sources and coupling paths, but can simulate the control strategy and operating conditions.
Technical Paper

Design and Control of a Novel Geared Electromagnetic Active Suspension

2016-04-05
2016-01-1554
A novel geared electromagnetic active suspension is proposed in this paper. A pushing rod and a rocker are introduced to transfer the suspension vertical motion to the rotational motion of the motor. Comparing with the common ball-screw active suspension, it presents advantages of simple structure, easy manufacturing and module design. As the state variables of the suspension system cannot be all obtained for the sake of cost, taking the suspension deflection as the measurement, an output feedback LQR optimal controller is adopted, and it is concluded that the system can be stable with damping. Considering the nonlinearity of equivalent stiffness and unsprung mass caused by the system structure, parameter perturbation ranges are concluded through dynamic analysis, and robust H∞ control algorithm is proposed to realize the multi-objective optimization.
Technical Paper

Vehicle Sideslip Angle Estimation Considering the Tire Pneumatic Trail Variation

2018-04-03
2018-01-0571
Vehicle sideslip angle is significant for electronic stability control devices and hard to estimate due to the nonlinear and uncertain vehicle and tire dynamics. In this paper, based on the two track vehicle dynamic model considering the tire pneumatic trail variation, the vehicle sideslip angle estimation method was proposed. First, the extra steering angle of each wheel caused by kinematics and compliance characteristics of the steering system and suspension system was analyzed. The steering angle estimation method was designed. Since the pneumatic trail would vary with different tire slip angle, distances between the center of gravity (COG) and front&rear axle also change with the tire slip angle. Then, based on the dynamic pneumatic trail and estimated steering angle, we modified the traditional two track vehicle dynamic model using a brush tire model. This model matches the vehicle dynamics more accurately.
Technical Paper

Vehicle Sideslip Angle Estimation: A Review

2018-04-03
2018-01-0569
Vehicle sideslip angle estimation is of great importance to the vehicle stability control as it could not be measured directly by ordinary vehicle-mounted sensors. As a result, researchers worldwide have carried out comprehensive research in estimating the vehicle sideslip angle. First, as the attitude would affect the acceleration information measured by the IMU directly, different kinds of vehicle attitude estimation methods with multi-sensor fusion are presented. Then, the estimation algorithms of the vehicle sideslip angle are classified into the following three aspects: kinematic model based method, dynamic model based method, and fusion method. The characteristics of different estimation algorithms are also discussed. Finally, the conclusion and development trend of the sideslip angle estimation are prospected.
Technical Paper

Emergency Steering Evasion Control by Combining the Yaw Moment with Steering Assistance

2018-04-03
2018-01-0818
The coordinated control of stability and steering systems in collision avoidance steering evasion has been widely studied in vehicle active safety area, but the studies are mainly aimed at autonomous vehicle without driver or conventional combustion engine vehicle. This paper focuses on the control of hybrid vehicle integrated with rear hub in emergency steering evasion situation, and considering the driver’s characteristics. First, the mathematics model of vehicle dynamics and driver has been given. Second, based on the planned steering evasion path, the model predictive control method is presented for achieving higher evasion path tracking accuracy under driver’s steering input. The prediction model includes an adaptive preview distance driver model and a vehicle dynamics model to predict the driver input and the vehicle trajectory.
Technical Paper

Multidisciplinary Design Optimization of a Hatchback Structure

2012-04-16
2012-01-0780
Lightweight automobile has an important role in saving the energy, improving the fuel economy and reducing the exhaust emission. However, reducing the mass of the automobile need to meet the structural and NVH (Noise, Vibration and Harshness) performance requirements. With the rapid development of Computer Aided Engineering (CAE) technology, more and more people tend to research the complex engineering application problem by computer simulation. An important challenge in today's simulation is the Multidisciplinary Design Optimization (MDO) of an automobile, including mass, stiffness and modal etc. This paper presents a MDO study in a minicar hatchback.
Technical Paper

Study of Stability Control for Electric Vehicles with Active Control Differential

2013-04-08
2013-01-0715
This article conducts a research on the active control differential (ACD) yaw moment stability control for central motor driven automobiles. By calculation, the active control differential yaw moment generation ability which is limited by the maximum differential twist ratio and the motor output torque is not enough compared with traditional Electronic Stability Program (ESP). A Matlab and CarSim joint simulation is applied on double lane change and sine wave steering input condition, through which the active control differential effect is analyzed. It is concluded that yaw moment control using active control differential has improved the steering sensitivity and yaw rate tracking effect to some extent in double lane change test and it also has been verified that it works effectively to keep the stability of the vehicle in sine wave test.
Technical Paper

An Anti-Lock Braking Control Strategy for 4WD Electric Vehicle Based on Variable Structure Control

2013-04-08
2013-01-0717
Based on the four-wheel-drive electric vehicle (4WD EV), a variable structure control (VSC) strategy is designed in this paper for the anti-lock braking control. With nonpeak friction coefficient as target, sign judgment method of switch function in this VSC strategy is improved and a new control algorithm is proposed. The improved VSC strategy is made robust to the parameters of the algorithm and verified by the computer simulation as well as the hard-in-loop test. The results show that the slip rate can be controlled to a point in the stable area near the optimal slip ratio and the control strategy can effectively realize the anti-lock braking control.
Technical Paper

An Online Fault Detection and Isolation Method for Permanent Magnet Synchronous Machine

2018-04-03
2018-01-0451
An online fault detection and isolation (FDI) method for several common sensor faults and even demagnetization of PMSM is proposed by combining model-based and signal analysis technology. To begin with, the field reconstruction method (FRM) of PMSM is employed to obtain the flux residuals which are used as the criterion of fault detection. Then, the flux residuals are transformed by multi sequence harmonic synchronous rotating transformation and inputted into low pass filters (LPFs) in order to obtain the DC components. Last, offset and gain faults of the two phase current sensors, offset fault of the rotor angle sensor and permanent magnet (PM) demagnetization can be isolated by comparing the DC components and preset thresholds. The detection and isolation strategy of PMSM is validated by motor controller hardware in motor bench tests.
Technical Paper

Model Based CAE Technology for the Development of Automotive Embedded Distributed Control System

2005-02-01
2005-01-3133
Automotive embedded DCS is widely used to solve automotive control problems. This paper presents a model-driven development technology for such systems. Models of automotive embedded DCS are built up strictly complying with the four-layer-model architecture, which is presented by Model-Driven Architecture (MDA). Three kinds of models are used to describe the protocol data structure, the algorithm process and visualization aspects of automotive embedded DCS. Corresponding XML databases are created based upon these models. As a single data source, these databases play key roles in further development phases, including generating the protocol specification, MC&D systems and embedded programming, etc. Some demonstrative applications are presented in this paper.
Technical Paper

Study on the Effect of Gravity on the Performance of CPVA

2023-04-11
2023-01-0456
Most centrifugal pendulum vibration absorber (CPVA) research focuses on the horizontal or vertical plane, ignoring the influence of gravity. However, with the wide application of CPVAs in the automobile industry, some gravity-related problems have been encountered in practice. In this study, employing the second kind of Lagrange equation, the differential equation of motion of a CPVA is established, and the first-order approximate analytical solution is solved using the method of multiple scales. The mathematical relations among the excitation torque amplitude and phase, gravity influence, absorber trajectory shape, absorber position, viscous damping coefficient, and mistuning level parameters are provided for study. Specifically, the second-order responses of four absorbers and two absorbers in a gravity field are studied, and the influence of the change in the torque excitation phase on the response of the absorber is thoroughly analyzed.
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