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Journal Article

Analysis of Friction Induced Stability, Bifurcation, Chaos, Stick-slip Vibration and their Impacts on Wiping Effect of Automotive Wiper System

2014-04-01
2014-01-0021
A 2 DOF nonlinear dynamic model of the automotive wiper system is established. Complex eigenvalues are calculated based on the complex modal theory, and the system stability as well as its dependence on wiping velocity is analyzed. Bifurcation characteristics of frictional self-excited vibration and stick-slip vibration relative to wiping velocity are studied through numerical analysis. Research of nonlinear vibration characteristics under various wiping velocities is conducted by means of phase trajectories, Poincaré map and frequency spectrum. The pervasive stick-slip vibration during wiping is confirmed, and its temporal and spatial distributions are analyzed by way of time history and contour map. Duty ratio of stick vibration and statistics of scraping residual are introduced as quantitative indexes for wiping effect evaluation. Results indicate that the negative slop of frictional-velocity characteristic is the root cause of system instability.
Journal Article

Fatigue Behavior of Aluminum Alloys under Multiaxial Loading

2014-04-01
2014-01-0972
Fatigue behavior of aluminum alloys under multiaxial loading was investigated with both cast aluminum A356-T6 and wrought alloy 6063-T6. The dominant multiaxial fatigue crack preferentially nucleates from flaws like porosity and oxide films located near the free surface of the material. In the absence of the flaws, the cracking/debonding of the second phase particles dominates the crack initiation and propagation. The number of cracked/debonded particles increases with the number of cycles, but the damage rate depends on loading paths. Among various loading paths studied, the circle loading path shows the shortest fatigue life due to the development of complex dislocation substructures and severe stress concentration near grain/cell boundaries and second phase particles.
Technical Paper

Simulation Analysis of Early and Late Miller Cycle Strategies Influence on Diesel Engine Combustion and Emissions

2020-04-14
2020-01-0662
Based on the working model of a diesel engine, the influence of 2 Miller cycle strategies-Early Intake Valve Closure (EIVC) and Late Intake Valve Closure (LIVC) on the combustion and emissions of diesel engine was analyzed. Then the working condition of each Miller cycle strategies on the engine under the rated speed was optimized through the adjust of the valve timing, boost pressure and the injection timing. The research found that both delaying and advancing the closure timing of the intake valve can decrease the pressure and temperature during compression stroke, prolonging the ignition delay. However, due to the decrease of the working media inside the cylinder, the average in-cylinder temperature and soot emissions will increase, which can be alleviated by raising the boost pressure and the resulting compensation of the intake loss.
Technical Paper

Analysis of Vibroacoustic Behaviors and Torque Ripple of SRMs with Different Phases and Poles

2020-04-14
2020-01-0467
In this study, the vibroacoustic characteristics and torque fluctuation of switched reluctance motors (SRMs) with different phases and poles have been analyzed in detail. Also, the common four SRMs, i.e., three-phase 6/4 SRM, four-phase 8/6 SRM, five-phase 10/8 SRM, and six-phase 12/10 SRM, have been selected. First, the spatial-temporal distribution characteristics of radial force in SRMs were revealed by virtue of the analytical derivation, which was validated by the 2D Fourier decomposition based on the finite-element results of radial force. Second, a multiphysics model, which was composed of an electromagnetic field, a mechanical field, and an acoustic field, was established to predict the noise behaviors of SRMs with different phases and poles. Third, the relationship between the torque fluctuation and the phases / poles of SRMs, and the relationship between the noise and the radial force / phases / poles are all analyzed.
Technical Paper

Optimization of the Finite Hybrid Piezoelectric Phononic Crystal Beam for the Low-Frequency Vibration Attenuation

2020-04-14
2020-01-0913
This paper presents a theoretical study of a finite hybrid piezoelectric phononic crystal (PC) beam with shunting circuits. The vibration transmissibility method (TM) is developed for the finite system. The uniform and non-uniform configurations of the resonators, piezoelectric patches and shunting circuits are respectively considered. The properties of the vibration attenuation of the hybrid PC beam undergoing bending vibration are investigated and quantified. It is shown that the proper relaxation of the periodicity of the PC is conducive to forming a broad vibration attenuation region. The hybrid piezoelectric PC combines the purely mechanical PC with the piezoelectric PC and provides more tunable mechanisms for the target band-gap. Taking the structural and circuit parameters into account, the design of experiments (DOE) method and the multi-objective genetic optimization method are employed to improve the vibration attenuation and meet the lightweight demand of the attachments.
Journal Article

The Influences of the Subframe Flexibility on Handling and Stability Simulation When Using ADAMS/Car

2016-04-05
2016-01-1637
To analyze the K&C (kinematics and compliance), handling and stability performance of the vehicle chassis, some simulations are usually performed using a multi-body dynamics software named ADAMS. This software introduces assumptions that simplify the components of the suspension as rigid bodies. However, these assumptions weaken the accuracy of the simulation of ADAMS. Therefore the use of flexible bodies in K&C and handling and stability simulation in ADAMS is needed to conduct more precise suspension system designs. This paper mainly analyses the influences of the subframe flexibility on handling and stability simulation in ADAMS/Car. Two complete vehicle models are built using ADAMS/Car and Hypermesh. The only difference between the two models is the subframe of the front McPherson suspension. One of the subframes is simplified as a rigid body. The other one is a flexible body built using the MNF file from Hypermesh.
Technical Paper

A Development And Test Environment for Automotive LIN Network

2008-06-23
2008-01-1519
“LIN-BOX” is designed as a development tool for simulation, implementation and test of the automotive LIN (Local Interconnect Network) control devices or entire network. The tool can be used to simulate master and/or slaves around LIN system. The configurable signal processing makes it possible to simulate and test the communication behavior. LIN-BOX monitors the bus traffic in the vehicle. The data on LIN bus can not only be shown on various windows but also written into log files. LIN-BOX has been used by several cases for debugging and validation, the result shows that it is a powerful tool for LIN cluster design, simulation and test.
Technical Paper

Characteristics of Particulates and Exhaust Gases Emissions of DI Diesel Engine Employing Common Rail Fuel System Fueled with Bio-diesel Blends

2008-06-23
2008-01-1834
In this paper, characteristics of gas emission and particle size distribution are investigated in a common rail diesel engine fueled with biodiesel blends. Gas emission and particle size distribution are measured by AVL FTIR - SESAM and SMPS respectively. The results show that although biodiesel blends would result in higher NOx emissions, characteristics of NOx emissions were also dependent on the engine load for waste cooking oil methyl ester. Higher blend concentration results in higher NO2 emission after two diesel oxidation catalyst s (DOC). A higher blend concentration leads to lower CO and SO2 emissions. No significant difference of Alkene emission is found among biodiesel blends. The particle size distributions of diesel exhaust aerosol consist of a nucleation mode (NM) with a peak below 50N• m and an accumulation mode with a peak above 50N • m. B100 will result in lower particulates with the absence of NM.
Technical Paper

Effect of Additives on Diesel Spray Flames in a Controllable Active Thermo-Atmosphere

2008-04-14
2008-01-0931
The active components, such as OH and their concentrations in the coflow, have a strong effect on the combustion process of diesel fuel spray flames in the Controllable Active Thermo-Atmosphere (CATA), which then will affect the soot incandescence of the spray flames. CO2 and H2O2, the additives which have contrary effect on the concentration of the active components, were mixed separately into the thermo-atmosphere before the jet spray were issued into the coflow, which changed the boundary condition around the central jet and influenced the combustion characteristics and soot incandescence. The combustion characteristics such as ignition delay and flame liftoff height of the central spray flames are measured and the linkage between these two parameters is investigated at different coflow temperatures.
Technical Paper

Particle Number and Size Distribution from a Diesel Engine with Jatropha Biodiesel Fuel

2009-11-02
2009-01-2726
A biodiesel fuel, obtained from Jatropha seed in China, was tested in a direct injection, high pressure common-rail diesel engine for passenger cars. Effects of biodiesel on particle number and size distribution of the diesel engine are studied using an Engine Exhaust Particle Sizer (EEPS). Base petroleum diesel fuel, 10% and 20% v/v biodiesel blends with the base petroleum diesel fuel, the biodiesel fuel (B0, B10, B20 and B100 fuels) were tested without engine modification. For all test fuels, the particle number and size distribution show unimodal or bimodal log-normal distribution, with a nucleation mode peak value in 6.04nm to 10.8nm particle diameter, and with an accumulation mode peak value in 39.2nm to 60.4nm particle diameter.
Technical Paper

Analysis on Fatigue Load and Life about the Frame of a Low-Speed Electric Vehicle Based on Multi-Body Dynamics

2017-03-28
2017-01-0334
The frame of a low-speed electric vehicle was treated as the research object in the paper. The fatigue load of the frame was analyzed with multi-body dynamics method and the fatigue life of frame was analyzed with the nominal stress method. Firstly, the multi-body dynamics model of the vehicle was established and the multi-body dynamics simulation was carried out to simulate the condition where the vehicle used to travel. The fatigue load history of the frame was obtained from the simulation. Secondly, the amplitude-frequency characteristic of the fatigue load was analyzed. The frequency of the fatigue load mainly focused on 0~20HZ from the analysis. Thirdly, the modal of frame was analyzed. As the frequency of the fatigue load was less than the natural frequency of the frame, the quasi-static method was selected to calculate the stress history of the frame. Next, the fatigue life of the frame was analyzed based on S-N curve.
Technical Paper

A Study on Optimization of the Ride Comfort of the Sliding Door Based on Rigid-Flexible Coupling Multi-Body Model

2017-03-28
2017-01-0417
To solve the problem of serious roller wear and improve the smoothness of the sliding door motion process, the rigid-flexible coupling multi-body model of the vehicle sliding door was built in ADAMS. Force boundary conditions of the model were determined to meet the speed requirement of monitoring point and time requirement of door opening-closing process according to the bench test specification. The results of dynamic simulation agreed well with that of test so the practicability and credibility of the model was verified. In the optimization of the ride comfort of the sliding door, two different schemes were proposed. The one was to optimize the position of hinge pivots and the other was to optimize the structural parameters of the middle guide. The impact load of lead roller on middle guide, the curvature of the motion trajectory and angular acceleration of the sliding door centroid were taken as optimization objectives.
Technical Paper

Thermal Management of Power Batteries for Electric Vehicles Using Phase Change Materials: A Review

2016-04-05
2016-01-1204
As one of the most crucial components in electric vehicles, power batteries generate abundant heat during charging and discharging processes. Thermal management system (TMS), which is designed to keep the battery cells within an optimum temperature range and to maintain an even temperature distribution from cell to cell, is vital for the high efficiency, long calendar life and reliable safety of these power batteries. With the desirable features of low system complexity, light weight, high energy efficiency and good battery thermal uniformity, thermal management using composite phase change materials (PCMs) has drawn great attention in the past fifteen years. In the hope of supplying helpful guidelines for the design of the PCM-based TMSs, this work begins with the summarization of the most commonly applied heat transfer enhancement methods (i.e., the use of thermally conductive particles, metal fin, expanded graphite matrix and metal foam) for PCMs by different researchers.
Technical Paper

Catalytic Characteristic and Application Performance of Catalyzed DPFs Coated with Various Content of Precious Metal in China

2017-10-08
2017-01-2379
Recent toxicological and epidemiologic studies have shown that diesel emissions have been a significant toxic air contaminant. Catalyzed DPF (CDPF) not only significantly reduces the PM mass emissions (>90%), but also further promotes carrier self-regeneration and oxidize more harmful gaseous pollutants by the catalyst coated on the carrier. However, some ultrafine particles and potentially harmful gaseous pollutants, such as VOCs species, originally emitted in the vapor-phase at high plume temperature, may penetrate through the CDPF filter. Furthermore, the components and content of catalyst coated on the CDPF could influence the physicochemical properties and toxicity intensity of those escaping ultrafine particles and gaseous pollutants. In this work, (1) we investigated the influence of precious metal content as a variable parameter on the physicochemical properties and catalytic activities of the small CDPF samples.
Technical Paper

An Improved PID Controller Based on Particle Swarm Optimization for Active Control Engine Mount

2017-03-28
2017-01-1056
Manufacturers have been encouraged to accommodate advanced downsizing technologies such as the Variable Displacement Engine (VDE) to satisfy commercial demands of comfort and stringent fuel economy. Particularly, Active control engine mounts (ACMs) notably contribute to ensuring superior effectiveness in vibration attenuation. This paper incorporates a PID controller into the active control engine mount system to attenuate the transmitted force to the body. Furthermore, integrated time absolute error (ITAE) of the transmitted force is introduced to serve as the control goal for searching better PID parameters. Then the particle swarm optimization (PSO) algorithm is adopted for the first time to optimize the PID parameters in the ACM system. Simulation results are presented for searching optimal PID parameters. In the end, experimental validation is conducted to verify the optimized PID controller.
Technical Paper

Experimental Study on Particulate Emission Characteristics of an Urban Bus Equipped with CCRT After-Treatment System Fuelled with Biodiesel Blend

2017-03-28
2017-01-0933
Biodiesel as a renewable energy is becoming increasingly attractive due to the growing scarcity of conventional fossil fuels. Meanwhile, the development of after-treatment technologies for the diesel engine brings new insight concerning emissions especially the particulate matter pollutants. In order to study the coupling effects of biodiesel blend and CCRT (Catalyzed Continuously Regeneration Trap) on the particulate matter emissions, the particulate matter emissions from an urban bus with and without CCRT burning BD0 and BD10 respectively was tested and analyzed using electrical low pressure impactor (ELPI). The operation conditions included steady state conditions and transient conditions. Results showed that the particulate number-size distribution of BD10 and BD0 both had two peaks in nuclei mode and accumulation mode at the conditions of idle, low speed and medium speed while at high speed condition the particulate number-size distribution only had one peak.
Technical Paper

Chassis Dynamometer and On-Road Evaluations of Emissions from a Diesel-Electric Hybrid Bus

2017-03-28
2017-01-0984
Recently Hybrid Electric Buses (HEBs) have been widely used in China for energy saving and emission reduction. In order to study the real road emission performance of HEBs, the emission tests of an in-use diesel-electric hybrid bus (DHEB) are evaluated both on chassis dynamometer over China City Bus Cycles (CCBC) and on-road using Portable Emissions Measurement Systems (PEMS). The DHEB is powered by electric motor alone at speed of 0~20km/h. When the speed exceeds 20km/h, engine gets engaged rapidly and then works corporately with the electric motor to drive the bus. For chassis dynamometer test over CCBC, emissions of NOx, particulate number, particulate mass, and THC of the DHEB are 7.68g/km, 5.88E+11#/km, 0.412mg/km, and 0.062g/km, respectively. They have all decreased greatly compared to those of the diesel bus. But the CO emission which is 3.48g/km has increased significantly. Then the Real Driving Emissions (RDE) of the DHEB are compared with the dynamometer test results.
Technical Paper

Experimental Investigation on Particle Number and Size Distribution of a Common Rail Diesel Engine Fueling with Alternative Blended Diesel Fuels

2011-04-12
2011-01-0620
An EURO 3 certified common rail diesel engine was fueled with pure petroleum diesel (EURO 4 standard) and three different alternative blended diesel fuels, 10% biodiesel blended diesel (B10), 10% gas to liquid blended diesel (G10) and 10% water emulsified diesel (E10). Tests were performed at different engine speeds and load states. Particle number concentration and size distribution data were obtained from an engine exhaust particle sizer (EEPS). Over all the working conditions, total particle and nucleation mode particle number concentration among these fuels from high to low were in this order: B10, E10, pure diesel and G10. Proportions for nucleation mode particle over all the operating states in that order were 89%, 82%, 59% and 66%. Particle size distributions of B10 and E10 presented bimodal logarithmic distributions with outstanding nucleation mode peaks at all working conditions.
Technical Paper

Effects of DOC and CDPF Catalyst Composition on Emission Characteristics of Light-Duty Diesel Engine with DOC + CDPF + SCR System

2018-04-03
2018-01-0337
With regulatory standards for diesel engine emissions becoming stricter worldwide, integrated catalytic systems are becoming increasingly necessary. One of the better approaches is to use an after-treatment system consisting of a diesel oxidation catalyst (DOC), a catalyzed diesel particulate filter (CDPF), and a selective catalytic reduction (SCR), but many factors can affect how well this system works. This study investigates the effects of DOC and CDPF catalyst composition on emissions characteristics for DOC + CDPF + SCR systems by collecting reactor and engine data. The reactor results show that the light-off temperatures (T50) of CO and C3H6 increase with the growth of Pt:Pd ratio while the T50 of NO degrades. An engine dynamometer test was conducted on a light-duty diesel engine equipped with DOC + CDPF + SCR. The results show light-off curves of CO and THC that are smoother than the reactor data.
Technical Paper

Application of the Vortex Identification Algorithms in the Study of the Shear Layer in A 3/4 Open Jet Automotive Wind Tunnel

2018-04-03
2018-01-0746
By means of particle image velocimetry(PIV) measurements, this paper uses vortex identification algorithms to find and analyze the coherent structures in the shear layer region of a 1:15 scaled 3/4 open jet automotive wind tunnel with a high Reynolds number(about 106), referring to SAWTC’s AAWT. The proper orthogonal decomposition(POD) is used to process the PIV experimental data to reconstruct the velocity fields. Based on the vortex identification functions, the locations of the center, the rotation direction and the radius of vortex can be computed. Furthermore, this paper uses the statistical method to study the regularities of distribution of these vortexes in a two-dimensional plane, and identify the vortex pairing process in the shear layer region. This paper also chooses different vortex identification algorithms to find the most accurate and suitable algorithms.
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