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Journal Article

Experimental Demonstration of Smart Charging and Vehicle-to-Home Technologies for Plugin Electric Vehicles Coordinated with Home Energy Management Systems for Automated Demand Response

2016-04-05
2016-01-0160
In this paper, we consider smart charging and vehicle-to-home (V2H) technologies for plugin electric vehicles coordinated with home energy management systems (HEMS) for automated demand response. In this system, plugin electric vehicles automatically react to demand response events with or without HEMS’s coordination, while vehicles are charged and discharged (i.e., V2H) in appropriate time slots by taking into account demand response events, time-ofuse rate information, and users’ vehicle usage plan. We introduce three approaches on home energy management: centralized energy control, distributed energy control, and coordinated energy control. We implemented smart charging and V2H systems by employing two sets of standardized communication protocols: one using OpenADR 2.0b, SEP 2.0, and SAE standards and the other using OpenADR 2.0b, ECHONET Lite, and ISO/IEC 15118.
Technical Paper

Exhaust Gas Sensor with High Water Splash Resistant Layer for Lower Emission

2020-04-14
2020-01-0565
Increasingly stringent regulations call for the reduction of emissions at engine startup to purify exhaust gas and reduce the amount of CO2 emitted. Air-fuel ratio (A/F) sensors detect the composition of exhaust gas and provide feedback to control the fuel injection quantity in order to ensure the optimal functioning of the catalytic converter. Reducing the time needed to obtain feedback control and enabling the restriction-free installation of A/F sensors can help meet regulations. Conventional sensors do not activate feedback control immediately after engine startup as the combination of high temperatures and splashes of condensed water in the exhaust pipe can cause thermal shock to the sensor element. Moreover, sensors need to be installed near the engine to increase the catalyst reaction efficiency. This increases the possibility of water splash from the condensed water in the catalyst.
Journal Article

Development of Test Method to Evaluate Aggressiveness Focusing on Stiffness and Interaction: Part 2

2011-04-12
2011-01-0547
Test methods to evaluate vehicle compatibility are being studied worldwide. Compatibility performance is central in securing mutual protection in collisions between large and small vehicles. To consider compatibility performance, good structural interaction and stiffness matching are important. A test method using a novel moving deformable barrier (MDB) was developed to evaluate compatibility performance that includes consideration of both structural interaction and stiffness matching. This new barrier has the following features to represent an offset vehicle-to-vehicle collision with a compact car. The barrier width is divided at the lower rail position of the compact car, and the layer that simulates the characteristics of vehicle sections toward the interior is harder than the outward layer. This varying stiffness of the MDB helps simulate the horizontal interaction performance that occurs in real-world crashes.
Journal Article

PEFC Performance Improvement Methodology for Vehicle Applications

2012-04-16
2012-01-1232
For over a decade and a half, Toyota Motor Corporation has been developing fuel cell vehicles (FCVs) and is continuing various approaches to enable mass production. This study used new methods to quantitatively observe some of the mass transfer phenomena in the reaction field, such as oxygen transport, water drainage, and electronic conductivity. The obtained results are applicable to the design requirements of ideal reaction fields, and have the potential to assist to reduce the size of the fuel cell.
Journal Article

Thermal Analysis of Traction Contact Area Using a Thin-film Temperature Sensor

2013-04-08
2013-01-0368
The purpose of this paper is to construct the thermal analysis model by measuring and estimating the temperature at the traction contact area. For measurement of temperature, we have used a thin-film temperature sensor. For estimation of temperature, we have composed the thermal analysis model. The thin-film temperature sensor was formed on the contact surface using a spattering device. The sensor is constituted of three layers (sensor layer, insulation layer and intermediate layer). Dimensions of the sensor were sufficiently smaller than the traction contact area. The sensor featured high specific pressure capacity and high speed responsiveness. The thermal analysis model was mainly composed of three equations: Carslaw & Jaeger equation, Rashid & Seireg equation and heat transfer equation of shear heating in oil film. The heat transfer equation involved two models (local shear heating model at middle plane, homogeneous shear heating model).
Journal Article

Reduction of Heat Loss and Improvement of Thermal Efficiency by Application of “Temperature Swing” Insulation to Direct-Injection Diesel Engines

2016-04-05
2016-01-0661
The reduction of the heat loss from the in-cylinder gas to the combustion chamber wall is one of the key technologies for improving the thermal efficiency of internal combustion engines. This paper describes an experimental verification of the “temperature swing” insulation concept, whereby the surface temperature of the combustion chamber wall follows that of the transient gas. First, we focus on the development of “temperature swing” insulation materials and structures with the thermo-physical properties of low thermal conductivity and low volumetric heat capacity. Heat flux measurements for the developed insulation coating show that a new insulation material formed from silica-reinforced porous anodized aluminum (SiRPA) offers both heat-rejecting properties and reliability in an internal combustion engine. Furthermore, a laser-induced phosphorescence technique was used to verify the temporal changes in the surface temperature of the developed insulation coating.
Journal Article

Development of a Test Method to Evaluate both Stiffness and Interaction of Compatibility Performance

2008-04-14
2008-01-0816
Compatibility is important in order to secure mutual protection in collisions between large and small vehicles. To enhance compatibility, good structural interaction and stiffness matching are important elements. This paper proposes a test method that uses a moving deformable barrier (MDB) to evaluate compatibility performance that includes not only structural interaction but also stiffness matching. This new deformable barrier is aimed at the simulation of offset Vehicle-to-Vehicle collisions with compact vehicles. This simulation is based on real world crash research, and takes into account three separate load interactions between the impacting vehicles. These areas of interaction include the impacting vehicle's power unit to the opposing vehicle's wheel, the impacting vehicle's lower rail to the opposing vehicle's lower rail, and the impacting vehicle's wheel to the opposing vehicle's power unit.
Technical Paper

Development of Sealing Material Used in the Body Welding Shop

2007-04-16
2007-01-0418
1 The principal characteristics required of sealing materials used in the body shop have focused on their adhesion to oily steel sheets and quick curing performance. Means for attaining these characteristics have been narrowed down to a basic resin system and a curing system. Various techniques have been studied to ensure proper anti-corrosion performance at the sealer application boundaries and thin application areas. They include the addition of anti-corrosion fillers, the provision of conductivity (through electro-deposition), and the application of a micro foam film over the application boundaries. Thus, prospects for attaining the same level of anti-corrosion performance as existing materials have been achieved.
Technical Paper

Development of Robust Design Method in Pedestrian Impact Test

2007-04-16
2007-01-0881
This paper describes that a method has been developed to estimate the range of the scatter of Head Injury Criterion (HIC) values in pedestrian impact tests, which could help to reduce the range of the scatter of HIC values by applying the stochastic method for Finite Element (FE) analysis. A major advantage of this method is that it enables the range of scatter of HIC values to be estimated and to explain the mechanics of the behavior. The test procedure of pedestrian impact allows some tolerances for the resultant conditions of impact such that the distance of actual impact location from the selected point is within 10 mm and the impact velocity is within ±0.7 km/h [1]. A HIC value calculated by impact simulation under a deterministic impact condition with the nominal input data does not necessarily represent the variation of measured data in impactor tests.
Technical Paper

A Comparison of Methods for Evaluating Automatic Transmission Fluid Effects on Friction Torque Capacity - A Study by the International Lubricant Standardization and Approval Committee (ILSAC) ATF Subcommittee

1998-10-19
982672
As part of the International Lubricant Standardization and Approval Committee's (ILSAC) goal of developing a global automatic transmission fluid (ATF) specification, members have been evaluating test methods that are currently used by various automotive manufacturers for qualifying ATF for use in their respective transmissions. This report deals with comparing test methods used for determining torque capacity in friction systems (shifting clutches). Three test methods were compared, the Plate Friction Test from the General Motors DEXRON®-III Specification, the Friction Durability Test from the Ford MERCON® Specification, and the Japanese Automotive Manufacturers Association Friction Test - JASO Method 348-95. Eight different fluids were evaluated. Friction parameters used in the comparison were breakaway friction, dynamic friction torque at midpoint and the end of engagement, and the ratio of end torque to midpoint torque.
Technical Paper

Oxidation Stability of Automatic Transmission Fluids -A Study by the International Lubricants Standardization and Approval Committee (ILSAC) ATF Subcommittee

2001-05-07
2001-01-1991
The International Lubricant Standardization and Approval Committee (ILSAC) ATF subcommittee members have compared the two oxidation bench test methods, Aluminum Beaker Oxidation Test (ABOT) and Indiana Stirring Oxidation Stability Test (ISOT), using a number of factory-fill and service-fill ATFs obtained in Japan and in the US. In many cases, the ATFs were more severely oxidized after the ABOT procedure than after the same duration of the ISOT procedure. The relative severity of these two tests was influenced by the composition of the ATFs. The bench test oxidation data were compared with the transmission and the vehicle oxidation test data.
Technical Paper

New Frictional Testing Method for Stamping Formability - Development of Dr. STAMP (Direct & Rapid, Surface Tribology Analyzing Method for Press) Method -

2003-10-27
2003-01-2812
Galvannealed steel sheet (GA) is very extensively used for vehicle panels. However ζ-phase (FeZn13) in GA coat causes poor stamping formability. Previously, there were no easy methods to evaluate the influence of ζ-phase on the frictional characteristics other than the X-ray diffraction method. This study will discuss the development of a new testing method: Dr. STAMP Method that is both efficient and convenient with pin-on-disc tester.
Technical Paper

Development of Instantaneous Temperature Measurement Technique for Combustion Chamber Surface and Verification of Temperature Swing Concept

2016-04-05
2016-01-0675
To improve the thermal efficiency of an internal combustion engine, the application of ceramics to heat loss reduction in the cylinders has been studied [1-2]. The approach taken has focused on the low heat conductivity and high heat resistance of the ceramic. However, since the heat capacity of the ceramic is so large, there is a problem in that the wall temperature increases during the combustion cycle. This leads to a decrease in the charging efficiency, as well as knocking in gasoline engines. To overcome these problems, the application of thermal insulation without raising the gas temperature during the intake stroke has been proposed [3-4]. As a means of achieving this, we developed a "temperature swing heat insulation coating" [5, 6, 7, 8, 9]. This reduces the heat flux from the combustion chamber into the cooling water by making the wall temperature follow the gas temperature as much as possible during the expansion and exhaust strokes.
Technical Paper

Investigations of Compatibility of ETBE Gasoline with Current Gasoline Vehicles

2006-10-16
2006-01-3381
Clarifying the impact of ETBE 8% blended fuel on current Japanese gasoline vehicles, under the Japan Clean Air Program II (JCAPII) we conducted exhaust emission tests, evaporative emission tests, durability tests on the exhaust after-treatment system, cold starting tests, and material immersion tests. ETBE 17% blended fuel was also investigated as a reference. The regulated exhaust emissions (CO, HC, and NOx) didn't increase with any increase of ETBE content in the fuel. In durability tests, no noticeable increase of exhaust emission after 40,000km was observed. In evaporative emissions tests, HSL (Hot Soak Loss) and DBL (Diurnal Breathing Loss) didn't increase. In cold starting tests, duration of cranking using ETBE 8% fuel was similar to that of ETBE 0%. In the material immersion tests, no influence of ETBE on these material properties was observed.
Technical Paper

Effects of Bio-Fuels on Vehicle Performance: Degradation Mechanism Analysis of Bio-Fuels

2004-10-25
2004-01-3031
In recent years, alternative sources of fuel are receiving a lot of attention in the automotive industry. Fuels derived from an agricultural feedstock are an attractive option. Bio-fuels based on vegetable oils offer the advantage being a sustainable, annually renewable source of automobile fuel. One of key issues in using vegetable oil based fuels is its oxidation stability. Since diesel fuels from fossil oil have good oxidation stability, automobile companies have not considered fuel degradation when developing diesel engines and vehicles as compared with gasoline engines. This paper presents the results of oxidation stability testing on bio-fuels. Oxidation stability was determined using three test methods, ASTM D525, EN14112 and ASTM D2274. The effects of storage condition, bio-fuel composition and antioxidants on the degradation of bio-fuels were all investigated. ASTM D525 is an effective test method to determine the effects of storage condition on bio-fuels stability.
Technical Paper

Anti-Shudder Property of Automatic Transmission Fluids - A Study by the International Lubricants Standardization and Approval Committee (ILSAC) ATF Subcommittee

2000-06-19
2000-01-1870
In recent years, the slip lock-up mechanism has been adopted widely, because of its fuel efficiency and its ability to improve NVH. This necessitates that the automatic transmission fluid (ATF) used in automatic transmissions with slip lock-up clutches requires anti-shudder performance characteristics. The test methods used to evaluate the anti-shudder performance of an ATF can be classified roughly into two types. One is specified to measure whether a μ-V slope of the ATF is positive or negative, the other is the evaluation of the shudder occurrence in the practical vehicle. The former are μ-V property tests from MERCON® V, ATF+4®, and JASO M349-98, the latter is the vehicle test from DEXRON®-III. Additionally, in the evaluation of the μ-V property, there are two tests using the modified SAE No.2 friction machine and the modified low velocity friction apparatus (LVFA).
Technical Paper

Development of Firing Fuel Economy Engine Dyno Test Procedure for JASO Ultra Low Viscosity Engine Oil Standard (JASO GLV-1)

2019-10-19
2019-01-2296
Fuel economy measurement test is one of important engine tests to establish fuel economy engine oil performance standard to support CO2 emission reduction efforts in the automotive industry. On the other hand, it is difficult to develop an engine test without appropriate engine hardware that is designed to utilize low viscosity engine oils. A new firing fuel economy test was developed based on 2ZR-FXE engine designed for hybrid powertrain. The new test procedure aimed to provide the tool to evaluate new low viscosity grades such as 0W-8 and 0W-12 that were adapted in SAE J300 in 2015.
Technical Paper

Development of a Compact Adsorption Heat Pump System for Automotive Air Conditioning System

2016-04-05
2016-01-0181
In order to reduce the energy consumption of the automotive air conditioning system, adsorption heat pump (AHP) system is one of the key technologies. We have been developing compact AHP system utilizing the exhaust heat from the engine coolant system (80-100 °C), which can meet the requirements in the automotive application. However, AHP systems have not been practically used in automotive applications because of its low volumetric power density of the adsorber. The volumetric power density of the adsorber is proportional to sorption rate, packing density and latent heat. In general, the sorption rate is determined by mass transfer resistance in primary particle of an adsorbent and heat and mass transfer resistance in packed bed. In order to improve the volumetric power density of the adsorber, it is necessary to increase the production of the sorption rate and the packing density.
Technical Paper

Achievements and Exploitation of the AUTOSAR Development Partnership

2006-10-16
2006-21-0019
Reductions of hardware costs as well as implementations of new innovative functions are the main drivers of today's automotive electronics. Indeed more and more resources are spent on adapting existing solutions to different environments. At the same time, due to the increasing number of networked components, a level of complexity has been reached which is difficult to handle using traditional development processes. The automotive industry addresses this problem through a paradigm shift from a hardware-, component-driven to a requirement- and function-driven development process, and a stringent standardization of infrastructure elements. One central standardization initiative is the AUTomotive Open System ARchitecture (AUTOSAR). AUTOSAR was founded in 2003 by major OEMs and Tier1 suppliers and now includes a large number of automotive, electronics, semiconductor, hard- and software companies.
Technical Paper

The Establishment of Laboratory Test Method for Gelation of Engine Oil Containing Magnesium Detergents

2001-05-07
2001-01-1986
It has been reported that engine oils containing magnesium detergents gel under special conditions. The authors have previously reported on the mechanism by which magnesium detergents form needle crystals, which is the main cause of the gelation[1]. For this article, the authors conducted tests in actual vehicles using several types of engine oils containing magnesium detergents, including oils for which gelation problems have been reported in the market. The gelation was reproduced, and the test oils were ranked by their propensity to gel. In addition, a laboratory test method was used in which water and CO2 were mixed into engine oil under controlled conditions, then left stored in a bottle for twenty days, after which the kinematic viscosity and the quantity of insolubles of the mixture were measured. The study demonstrated the correlation between the laboratory test method and the actual vehicle tests.
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