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In 2004, a model of a 6s6m ABS controller was developed in order to support NHTSA's efforts in the study of heavy truck braking performance. This model was developed using Simulink and interfaced with TruckSim, a vehicle dynamics software package, in order to create an accurate braking simulation of a 6×4 Peterbilt straight truck. For this study, the vehicle model braking dynamics were improved and the ABS controller model was refined. Also, the controller was made adaptable to ABS configurations other than 6s6m, such as 4s4m and 4s3m. Controller models were finally validated to experimental data from the Peterbilt truck, gathered at NHTSA's Vehicle Research and Test Center (VRTC).

In crashes between heavy trucks and light vehicles, most of the fatalities are the occupants of the light vehicle. A reduction in heavy truck stopping distance should lead to a reduction in the number of crashes, the severity of crashes, and consequently the numbers of fatalities and injuries. This study made use of the National Advanced Driving Simulator (NADS). NADS is a full immersion driving simulator used to study driver behavior as well as driver-vehicle reactions and responses. The vehicle dynamics model of the existing heavy truck on NADS had been modified with the creation of two additional brake models. The first was a modified S-cam (larger drums and shoes) and the second was an air-actuated disc brake system. A sample of 108 CDL-licensed drivers was split evenly among the simulations using each of the three braking systems. The drivers were presented with four different emergency stopping situations.

Since 1994, the New Car Assessment Program (NCAP) of the National Highway Traffic Safety Administration (NHTSA) has compiled upper neck loads for the belt and air bag restrained 50th percentile male Hybrid III dummy. Over five years from 1994 to 1998, in frontal crash tests, NCAP collected upper neck data for 118 passenger cars and seventy-eight light trucks and vans. This paper examines these data and attempts to assess the potential for neck injury based on injury criteria included in FMVSS No. 208 (for the optional sled test). The paper examines the extent of serious neck injury in real world crashes as reported in the National Automotive Sampling System (NASS). The results suggest that serious neck injuries do occur at higher speeds for crashes involving occupants restrained by belts in passenger cars.

The National Highway Traffic Safety Administration and the University of Michigan Transportation Institute are investigating truck design countermeasures to provide safety benefits during collisions with light vehicles. The goal is to identify approaches that would best balance costs and benefits. This paper outlines the first phase of this study, an analysis of two-vehicle, truck/light vehicle crashes from 1996 through 1998 using several crash data bases to obtain a current description and determine the scope of the aggressivity problem. Truck fronts account for 60% of light vehicle fatalities in collisions with trucks. Collision with the front of a truck carries the highest probability of fatal (K) or incapacitating (A) injury. Truck sides account for about the same number of K and A-injuries combined as truck fronts, though injury probability is substantially lower than in crashes involving the front of a truck.

The National Highway Safety Administration (NHTSA) is collecting crash data relating to large trucks. Two data collection programs are specified. One is a crash causation study to investigate the cause of fatal and serious large truck crashes over two years. The other study is a continuous effort collecting data on large truck motor carrier crashes in each state, as coded on police accident reports.

This paper provides an overview of a cooperative research program between General Motors Corporation and the National Highway Traffic Safety Administration to conduct a field operational test of a rear-end collision warning system. A description of the system architecture is also presented.

NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.

This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.

This paper focuses on the overall structure of the Crash Injury Research and Engineering Network (CIREN), how data are collected, and what makes it unique. It discusses how it can be used to expand and enhance the information in other databases. CIREN is a collaborative effort to conduct research on crashes and injuries at nine Level 1 Trauma Centers which are linked by a computer network. Researchers can review data and share expertise, which will lead to a better understanding of crash injury mechanisms and the design of safer vehicles. CIREN data are being used in outreach and education programs on motor vehicle safety. CIREN outreach and education has already been credited with lifesaving information dissemination.

This paper covers research conducted at the National Highway Traffic Safety Administration's Vehicle Research and Test Center (VRTC) examining the performance of semitrailer anti-lock braking systems (ABS). For this study, a vehicle dynamics model was constructed for the combination of a 4×2 tractor and a 48-foot trailer, using TruckSim. ABS models for the tractor and trailer, as well as brake dynamics and surface friction models, were created in Simulink so that the effect of varying ABS controller parameters and configurations on semitrailer braking performance could be studied under extreme braking maneuvers. The longitudinal and lateral performances of this tractor-trailer model were examined for a variety of different trailer ABS controller models, including the 2s1m, 4s2m, and 4s4m configurations. Also, alternative controllers of the same configuration were studied by varying the parameters of the 2s1m controller.

This paper discusses dry stopping performance comparisons of various foundation brake systems on Class-8 truck tractors (having a GVWR greater than 33,000 lbs.). For these studies, four configurations of foundation brakes were fitted to two modern 6x4 conventional truck tractors without modification to the control, application, or ABS systems. Foundation brakes compared include standard S-cam drum brakes on all six positions, high-output S-cam drum and then air disc brakes on the steer axles, and air disc brakes on all six brake positions. Discussions include analyses of stopping distance from 60 mph (96.6 kph) for all test conditions. The truck tractors were tested in two weight configurations, LLVW (i.e., bobtail) and GVWR (50,000 lbs. total axle weight, using an unbraked control semitrailer).

A review was conducted of injuries associated with ejection through motor vehicle glazing, using the 1988 through 1991 National Accident Sampling System data maintained by the National Highway Traffic Safety Administration. The review indicated that one percent of the occupants in towaway crashes were ejected and that 22 percent of fatalities in towaway crashes were ejected. Fifty-three percent of complete ejections were through the glazing openings in motor vehicles. Current motor vehicle glazing does not contribute significantly to occupant injuries, but the effects of glazing changes on serious injuries will need to be considered.

This report is a condensed version of the December 1993 New Car Assessment Program (NCAP) report to Congress and provides: an historical review and future goals for NCAP. the results of an 18-month study to assess consumer and media needs in understanding and promoting the use of NCAP data. This included consumer focus groups and media studies. These studies indicated that consumers and the media desire comparative safety information on vehicles, a simplified NCAP format to better understand and utilize the crash test results, and would like to see NCAP expanded to include other crash modes. studies of real-world crashes versus NCAP crash tests. These studies conclude that NCAP test conditions approximate real-world crash conditions covering a major segment of the frontal crash safety problem and that there is a significant correlation between NCAP results and real-world fatality risks for restrained drivers.

In the New Car Assessment Program (NCAP), beginning with the model year 1994 vehicles, the National Highway Traffic Safety Administration (NHTSA) developed and adopted a simplified nonnumeric format for presenting the comparative frontal crashworthiness safety information to consumers. This paper presents the basis for the development of this “star rating” system. The injury probability functions which are used for the star rating system are also applied to the results of the recent NCAP real-world correlation studies and a review of these studies is given. The safety performance for restrained occupants as measured in NCAP is dependent on several parameters which include: the design of the restraint system, the maintenance of the integrity of the occupant space, and the energy management performance of the front structure.

This paper focuses on two types of electronics-based object detection systems for heavy truck applications: those sensing the presence of objects to the rear of the vehicle, and those sensing the presence of objects on the right side of the vehicle. The rearward sensing systems are intended to aid drivers when backing their vehicles, typically at very low “crawl” speeds. Six rear object detection systems that were commercially available at the time that this study was initiated were evaluated. The right side looking systems are intended primarily as supplements to side view mirror systems and as an aid for detecting the presence of adjacent vehicles when making lane changes or merging maneuvers. Four side systems, two commercially available systems and two prototypes, were evaluated.

In the United States, air bags will be required in all passenger cars and light trucks under Federal Motor Vehicle Safety Standard (FMVSS) No. 208, Occupant Crash Protection. Even after full implementation of driver and passenger air bags as required by FMVSS No. 208, frontal impacts will still account for up to 8,000 fatalities and 120,000 moderate to critical injuries (i.e., injuries of AIS ≥ 2) [1]. The National Highway Traffic Safety Administration (NHTSA) has an ongoing research program to address these fatalities and injuries and provide a basis for the possible future upgrade of FMVSS No. 208. This effort includes developing supplementary test procedures for the evaluation of occupant injury in higher severity crashes, developing improved injury criteria including criteria for assessing injuries to additional body regions, and evaluating the injuries associated with occupant size [2, 3 and 4].

This paper presents an overview of work performed by the National Highway Traffic Safety Administration's (NHTSA) Vehicle Research and Test Center (VRTC) to test, validate, and improve the planned National Advanced Driving Simulator's (NADS) vehicle dynamics simulation. This vehicle dynamics simulation, called NADSdyna, was developed by the University of Iowa's Center for Computer-Aided Design (CCAD) NADSdyna is based upon CCAD's general purpose, real-time, multi-body dynamics software, referred to as the Real-Time Recursive Dynamics (RTRD), supplemented by vehicle dynamics specific submodules VRTC has “beta tested” NADSdyna, making certain that the software both works as computer code and that it correctly models vehicle dynamics. This paper gives an overview of VRTC's beta test work with NADSdyna. The paper explains the methodology used by VRTC to validate NADSdyna.

In support of NHTSA's studies of heavy truck brake types and their effects on vehicle stopping performance and stability, the NHTSA Vehicle Research and Test Center (VRTC) has evaluated four foundation brake types on their Greening Brake Dynamometer. Several sample assemblies of each type of brake were tested to better understand variability. Braking tests were run under the “Laboratory Test Procedure for FMVSS 121D Air Brake Systems - Dynamometer” (TP- 121D-01) procedures. Afterward, the test scope was expanded to include higher speeds and higher severity conditions than those specified Test Procedure. This paper reports on the differences in braking effectiveness between two traditional S-Cam air brake types and two recently introduced Air Disc brake types. Burnish procedure trends are briefly discussed and compared. Responses of the pneumatic brakes to both constant-pressure and dynamic inputs are also compared and discussed.

In an effort to reduce the dry stopping distance required for heavy trucks, it is imperative to increase the effectiveness of the foundation brake systems. Where brakes are torque limited, increasing the brake output can be obtained by increasing brake size, chamber size, slack length, and friction of the braking materials. Looking just at the aspect of foundation brakes, the majority of current tractor and trailer brakes are of the S-Cam and Drum type. Two commercially available alternatives that produce higher output are Air Disc brakes and larger sized S-Cam brakes. Using one type, or a combination of these brakes (discs and drums on different axles) warrants a comparative study. The goal is to improve the effectiveness of the brake system, while maintaining or improving upon vehicle stability during braking. NHTSA's Vehicle Research and Test Center recently completed a brake test study of the effectiveness and stability characteristics of tractor and trailer combinations.

This paper presents the methodology and results of an analysis of the available information on motor vehicle safety which could be used to provide a basis for establishing priorities for future Government and private sector efforts directed at enhanced crash protection. The work was stimulated by several factors: (1) 5 years have elapsed since the National Highway Traffic Safety Administration (NHTSA) published a plan for motor vehicle safety research and development, (2) motor vehicles have changed substantially over the past several years, (3) the quantity and quality of accident data and vehicle crash performance information have increased dramatically over the past 5 years, and (4) Government policies and the amount of Government and private sector resources available for future efforts are changing.