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Technical Paper

Refinements of a Heavy Truck ABS Model

2007-04-16
2007-01-0839
In 2004, a model of a 6s6m ABS controller was developed in order to support NHTSA's efforts in the study of heavy truck braking performance. This model was developed using Simulink and interfaced with TruckSim, a vehicle dynamics software package, in order to create an accurate braking simulation of a 6×4 Peterbilt straight truck. For this study, the vehicle model braking dynamics were improved and the ABS controller model was refined. Also, the controller was made adaptable to ABS configurations other than 6s6m, such as 4s4m and 4s3m. Controller models were finally validated to experimental data from the Peterbilt truck, gathered at NHTSA's Vehicle Research and Test Center (VRTC).
Technical Paper

Analytical Tire Forces and Moments Model With Validated Data

2007-04-16
2007-01-0816
Tire models used in vehicle dynamics simulation and tire-related research rely basically on curve fitted experimental data and empirical adjustments of theoretical models. The complexity of tire mechanics has limited the development of a complete and reasonable analytical force theory. This paper validates an analytical tire model recently developed by the author. This theoretical model uses physical parameters: lateral and longitudinal stiffnesses, aligning moment pneumatic trail, overturning moment arm, lateral force relaxation length, and friction properties. These are standard mechanical properties that characterize the force generating capacity of tires. The validation procedure compares the theoretical ground forces and moments with experimental data. Tire data measured on a flat track tire testing machine are used in this validation. It covers the full range of longitudinal, lateral, and combined slips.
Technical Paper

Parameter Determination and Vehicle Dynamics Modeling for The National Advanced Driving Simulator of the 2006 BMW 330i

2007-04-16
2007-01-0818
The paper discusses the development of a model for the 2006 BMW 330i for the National Advanced Driving Simulator's (NADS) vehicle dynamics simulation, NADSdyna. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid-body dynamics formulations. The suspension springs and shock absorbers are modeled as force elements. The paper includes parameters for front and rear semi-empirical tire models used with NADSdyna. Longitudinal and lateral tire force plots are also included. The NADSdyna model provides state-of-the-art high-fidelity handling dynamics for real-time hardware-in-the-loop simulation. The realism of a particular model depends heavily on how the parameters are obtained from the actual physical system. Complex models do not guarantee high fidelity if the parameters used were not properly measured. Methodologies for determining the parameters are detailed in this paper.
Technical Paper

Restraint Robustness in Frontal Crashes

2007-04-16
2007-01-1181
The protection of a vehicle occupant in a frontal crash is a combination of vehicle front structural design and occupant restraint design. Once chosen and manufactured, these design features must interact with a wide variety of structural characteristics in potential crash partners. If robust, the restraint design will provide a high level of protection for a wide variety of crash conditions. This paper examines how robust a given restraint system is for occupant self-protection and how frontal design can improve the restraint performance of potential crash partners, thus improving their restraint robustness as well. To examine restraint robustness in self protection, the effect of various vehicle deceleration characteristics on occupant injury potential is investigated for a given restraint design. A MADYMO model of a 1996 Taurus interior and its restraint system with a Hybrid III 50th percentile male dummy are simulated and subjected to 650 crash pulses taken during 25 years of U.S.
Technical Paper

Vehicle Dynamics Modeling and Validation of the 2003 Ford Expedition with ESC using CarSim

2009-04-20
2009-01-0452
The paper discusses the development of a vehicle dynamics model and model validation of the 2003 Ford Expedition in CarSim. The accuracy of results obtained from simulations depends on the realism of the model which in turn depends on the measured data used to define the model parameters. The paper describes the tests used to measure the vehicle data and also gives a detailed account of the methodology used to determine parameters for the CarSim Ford Expedition model. The vehicle model was validated by comparing simulation results with experimental testing. Bounce and Roll tests in CarSim were used to validate the suspension and steering kinematics and compliances. Field test data of the Sine with Dwell maneuver was used for the vehicle model validation. The paper also discusses the development of a functional electronic stability control system and its effect on vehicle handling response in the Sine with Dwell maneuver.
Technical Paper

Closed Loop Steering System Model for the National Advanced Driving Simulator

2004-03-08
2004-01-1072
This paper presents the details of the model for the physical steering system used on the National Advanced Driving Simulator. The system is basically a hardware-in-the-loop (steering feedback motor and controls) steering system coupled with the core vehicle dynamics of the simulator. The system's torque control uses cascaded position and velocity feedback and is controlled to provide steering feedback with variable stiffness and dynamic properties. The reference model, which calculates the desired value of the torque, is made of power steering torque, damping function torque, torque from tires, locking limit torque, and driver input torque. The model also provides a unique steering dead-band function that is important for on-center feel. A Simulink model of the hardware/software is presented and analysis of the simulator steering system is provided.
Technical Paper

A Systems Modeling Methodology for Evaluation of Vehicle Aggressivity in the Automotive Accident Environment

2001-03-05
2001-01-1172
A systems modeling approach is presented for assessment of harm in the automotive accident environment. The methodology is presented in general form and then applied to evaluate vehicle aggressivity in frontal crashes. The methodology consists of parametric simulation of several controlled accident variables, with case results weighted by the relative frequency of each specific event. A hierarchy of models is proposed, consisting of a statistical model to define the accident environment and assign weighting factors for each crash situation case, and vehicle and occupant models for kinematic simulation of crash events. Head and chest injury results obtained from simulation are converted to harm vectors, in terms of probabilistic Abbreviated Injury Scale (AIS) distributions based on previously defined risk analyses. These harm vectors are weighted by each case’s probability as defined by the statistical model, and summed to obtain a total estimate of harm for the accident environment.
Technical Paper

Parameter Determination and Vehicle Dynamics Modeling for the NADS of the 1998 Chevrolet Malibu

2001-03-05
2001-01-0140
The paper discusses the development of a model for a 1998 Chevrolet Malibu for the National Advanced Driving Simulator’s (NADS) vehicle dynamics simulation, NADSdyna. The Malibu is the third vehicle modeled for the NADS, and this is the third paper dealing with model development. SAE Paper 970564 contains details of the model for the 1994 Ford Taurus and SAE Paper 1999–01-0121 contains details of the model for the 1997 Jeep Cherokee. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid body dynamics formulations. The suspension springs and shock absorbers are modeled as elements in the rigid body formulation. To complement the vehicle dynamics for the NADS application, subsystem models that include tire forces, braking, powertrain, aerodynamics, and steering are added to the rigid body dynamics model. The models provide state-of-the-art high fidelity vehicle handling dynamics for real-time simulation.
Technical Paper

Analysis of Truck-Light Vehicle Crash Data for Truck Aggressivity Reduction

2001-11-12
2001-01-2726
The National Highway Traffic Safety Administration and the University of Michigan Transportation Institute are investigating truck design countermeasures to provide safety benefits during collisions with light vehicles. The goal is to identify approaches that would best balance costs and benefits. This paper outlines the first phase of this study, an analysis of two-vehicle, truck/light vehicle crashes from 1996 through 1998 using several crash data bases to obtain a current description and determine the scope of the aggressivity problem. Truck fronts account for 60% of light vehicle fatalities in collisions with trucks. Collision with the front of a truck carries the highest probability of fatal (K) or incapacitating (A) injury. Truck sides account for about the same number of K and A-injuries combined as truck fronts, though injury probability is substantially lower than in crashes involving the front of a truck.
Technical Paper

Pedestrian head impact testing and PCDS reconstructions

2001-06-04
2001-06-0184
Pedestrian research and testing at the NHTSA Vehicle Research and Test Center has recently focused on assessment of proposed ISO and EEVC head impact test procedures, and extension of these procedures to additional vehicle frontal surfaces. In addition to test parameter sensitivity evaluation, reconstruction of PCDS (Pedestrian Crash Data Study) cases with laboratory impact tests and computer simulations has been conducted. This paper presents the results of this research.
Technical Paper

NHTSA'S crashworthiness modelling activities

2001-06-04
2001-06-0178
NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.
Technical Paper

Characterization of CIREN

2001-06-04
2001-06-0024
This paper focuses on the overall structure of the Crash Injury Research and Engineering Network (CIREN), how data are collected, and what makes it unique. It discusses how it can be used to expand and enhance the information in other databases. CIREN is a collaborative effort to conduct research on crashes and injuries at nine Level 1 Trauma Centers which are linked by a computer network. Researchers can review data and share expertise, which will lead to a better understanding of crash injury mechanisms and the design of safer vehicles. CIREN data are being used in outreach and education programs on motor vehicle safety. CIREN outreach and education has already been credited with lifesaving information dissemination.
Technical Paper

Simulations of large school bus safety restraints~NHTSA

2001-06-04
2001-06-0226
This paper describes computer crash simulations performed by the National Highway Traffic Safety Administration (NHTSA) under the current research and testing activities on large school bus safety restraints. The simulations of a frontal rigid barrier test and comparative dynamic sled testing for compartmentalization, lap belt, and lap/shoulder belt restraint strategies are presented. School bus transportation is one of the safest forms of transportation in the United States. School age children transported in school buses are safer than children transported in motor vehicles of any other type. Large school buses provide protection because of their size and weight. Further, they must meet minimum Federal motor vehicle safety standards (FMVSSs) mandating compartmentalized seating, improved emergency exits, stronger roof structures and fuel systems, and better bus body joint strength.
Technical Paper

Foundations and elements of the NHTSA Thor ALPHA ATD design

2001-06-04
2001-06-0107
Early influences upon Thor ATD development are described, and the path of Thor development is traced up to the release of the current Thor ALPHA ATD design. Since the display of the first Thor ATD prototype at the 15th ESV Conference in Melbourne in 1996, Thor has undergone extensive test and evaluation on an international basis in cooperation with many partner institutions. This paper summarizes some of the lessons learned from this broad test experience, and documents actions which have been undertaken to upgrade the Thor product to ALPHA status in light of this experience.
Technical Paper

Modeling and Implementation of Steering System Feedback for the National Advanced Driving Simulator

2002-05-07
2002-01-1573
This paper presents a real-time steering system torque feedback model used in the National Advanced Driving Simulator (NADS). The vehicle model is based on real-time recursive multi-body dynamics augmented with vehicle subsystems models including tires, power train, brakes, aerodynamics and steering. The steering system feel is of paramount importance for the fidelity of the simulator. The driver has to feel the appropriate torque as he/she steers the vehicle. This paper presents a detailed mathematical model of the steering physics from low-speed stick-slip to high-speed states. On-center steering weave handling and aggressive lane change inputs are used to validate the basic mathematical predictions. This validation is objective and open loop, and was done using field experiments.
Technical Paper

Design of Temperature Insensitive Ribs for Crash Test Dummies

2003-03-03
2003-01-0502
The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.
Technical Paper

A Statistical Analysis of Vehicle Rollover Propensity and Vehicle Stability

1992-02-01
920584
This report documents the accident data collection, processing and analysis methodology used by the National Highway Traffic Safety Administration (NHTSA) in a major agency agency investigation of the rollover propensity of light duty vehicles. Specifically, these efforts were initiated in response to two petitions for rulemaking requesting the development of a standard for rollover stability. Logistic regression models were used to investigate the ability of a number of stability measures to predict vehicle rollover propensity, while accounting for a number of driver and environmental factors. It is not the intent of this paper to document formal agency policy in the area of any possible rulemaking efforts, and as such, references to these activities are not discussed. The reader can obtain information on this activity through normal agency procedures.
Technical Paper

The SISAME Methodology for Extraction of Optimal Lumped Parameter Structural Crash Models

1992-02-01
920358
The SISAME methodology is a system for extracting one-dimensional lumped parameter vehicle crash models from non-oblique crash test data, and for simulation of such models. Model extraction is based on constrained least squares optimization of an overdetermined system of target equations for the model parameters. The SISAME computer program performs extraction and simulation with a number of features that allow user control of the computations and outputs. Additional computer programs perform data assessment/correction and filtering. Experience has shown that the SISAME methodology can efficiently produce predictively useful models that accurately capture the motions of the actual crash event. The essential formulation of SISAME and some sample applications are presented in this paper.
Technical Paper

Measurement and Modeling of Tire Forces on a Low Coefficient Surface

2006-04-03
2006-01-0559
There exists a fairly extensive set of tire force measurements performed on dry pavement. But in order to develop a low-coefficient of friction tire model, a set of tire force measurements made on wet pavement is required. Using formulations and parameters obtained on dry roads, and then reducing friction level to that of a wet road is not sufficient to model tire forces in a high fidelity simulation. This paper describes the process of more accurately modeling low coefficient tire forces on the National Advanced Driving Simulator (NADS). It is believed that the tire model improvements will be useful in many types of NADS simulations, including ESC and other advanced vehicle technology studies. In order to produce results that would come from a road surface that would be sufficiently slippery, a set of tires were shaved to 4/32 inches and sent to a tire-testing lab for measurement.
Technical Paper

Finite Element Modeling of the Side Impact Dummy (SID)

1993-03-01
930104
A new numerical model of the side impact dummy (SID) was developed based on the DYNA3D finite element code. The model includes all of the material and structural details of SID that influence its performance in crash testing and can be run on an engineering work station in a reasonable time. This paper describes the development of the finite element model and compares model predictions of acceleration and displacements with measurements made in SID calibration experiments. Preliminary parameter studies with the model show the influence of material properties and design on the measurements made with the SID instrument.
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