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Journal Article

Integration of a Torsional Stiffness Model into an Existing Heavy Truck Vehicle Dynamics Model

2010-04-12
2010-01-0099
Torsional stiffness properties were developed for both a 53-foot box trailer and a 28-foot flatbed control trailer based on experimental measurements. In order to study the effect of torsional stiffness on the dynamics of a heavy truck vehicle dynamics computer model, static maneuvers were conducted comparing different torsional stiffness values to the original rigid vehicle model. Stiffness properties were first developed for a truck tractor model. It was found that the incorporation of a torsional stiffness model had only a minor effect on the overall tractor response for steady-state maneuvers up to 0.4 g lateral acceleration. The effect of torsional stiffness was also studied for the trailer portion of the existing model.
Technical Paper

Heavy Vehicles Kinematics of Automatic Emergency Braking Test Track Scenarios

2020-04-14
2020-01-0995
This paper presents the test track scenario design and analysis used to estimate the performances of heavy vehicles equipped with forward collision warning and automatic emergency braking systems in rear-end crash scenarios. The first part of this design and analysis study was to develop parameters for brake inputs in test track scenarios simulating a driver that has insufficiently applied the brakes to avoid a rear-end collision. In the second part of this study, the deceleration limits imposed by heavy vehicles mechanics and brake systems are used to estimate automatic emergency braking performance benefits with respect to minimum stopping distance requirements set by Federal Motor Vehicle Safety Standards. The results of this study were used to complete the test track procedures and show that all heavy vehicles meeting regulatory stopping distance requirements have the braking capacity to demonstrate rear-end crash avoidance improvements in the developed tests.
Journal Article

Hardware-in-the-Loop Pneumatic Braking System for Heavy Truck Testing of Advanced Electronic Safety Interventions

2016-04-05
2016-01-1648
The rapid innovation underway with vehicle brake safety systems leads to extensive evaluation and testing by system developers and regulatory agencies. The ability to evaluate complex heavy truck braking systems is potentially more rapid and economical through hardware-in-the-loop (HiL) simulation which employs the actual electronics and vehicle hardware. Though the initial HiL system development is time consuming and expensive, tests conducted on the completed system do not require track time, fuel, vehicle maintenance, or technician labor for driving or truck configuration changes. Truck and trailer configuration and loading as well as test scenarios can be rapidly adjusted within the vehicle dynamics simulation software to evaluate the performance of automated safety interventions (such as ESC) over a wide range of conditions.
Journal Article

Preliminary Evaluation Methodology in Front-Front Vehicle Compatibility

2008-04-14
2008-01-0814
The injury outcome of a front-front two-vehicle crash will be a function of crash-specific, vehicle-specific, and occupant-specific parameters. This paper focuses on a preliminary methodology that was used to evaluate the potential for benefits in making vehicle-specific changes to improve the compatibility of light vehicles across the fleet. In particular, the effect on injury rates of matching vehicle frontal stiffness was estimated. The front-front crash data for belted drivers in the lighter vehicles in the crash from ten years of NASS-CDS data were examined. The frontal stiffness of each vehicle was calculated using data taken during full frontal rigid barrier tests for the U.S. New Car Assessment Program (NCAP), and only crashes coded in the CDS as “no override” were considered.
Journal Article

Validation of Real Time Hardware in the Loop Simulation for ESC Testing with a 6×4 Tractor and Trailer Models

2013-04-08
2013-01-0692
The tractor trailer models discussed in this paper were for a real-time hardware-in-the-loop (HIL) simulation to test heavy truck electronic stability control (ESC) systems [1]. The accuracy of the simulation results relies on the fidelity and accuracy of the vehicle parameters used. However in this case where hardware components are part of the simulation, their accuracy also affects the proper working of the simulation and ESC unit. Hence both the software and hardware components have to be validated. The validation process discussed in this paper is divided into two sections. The first section deals with the validation of the TruckSim vehicle model, where experimental data is compared with simulation results from TruckSim. Once the vehicle models are validated, they are incorporated in the HIL simulation and the second section discusses the validation of the whole HIL system with ESC.
Technical Paper

Parameter Determination and Vehicle Dynamics Modeling for The National Advanced Driving Simulator of the 2006 BMW 330i

2007-04-16
2007-01-0818
The paper discusses the development of a model for the 2006 BMW 330i for the National Advanced Driving Simulator's (NADS) vehicle dynamics simulation, NADSdyna. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid-body dynamics formulations. The suspension springs and shock absorbers are modeled as force elements. The paper includes parameters for front and rear semi-empirical tire models used with NADSdyna. Longitudinal and lateral tire force plots are also included. The NADSdyna model provides state-of-the-art high-fidelity handling dynamics for real-time hardware-in-the-loop simulation. The realism of a particular model depends heavily on how the parameters are obtained from the actual physical system. Complex models do not guarantee high fidelity if the parameters used were not properly measured. Methodologies for determining the parameters are detailed in this paper.
Technical Paper

Simulator Study of Heavy Truck Air Disc Brake Effectiveness During Emergency Braking

2008-04-14
2008-01-1498
In crashes between heavy trucks and light vehicles, most of the fatalities are the occupants of the light vehicle. A reduction in heavy truck stopping distance should lead to a reduction in the number of crashes, the severity of crashes, and consequently the numbers of fatalities and injuries. This study made use of the National Advanced Driving Simulator (NADS). NADS is a full immersion driving simulator used to study driver behavior as well as driver-vehicle reactions and responses. The vehicle dynamics model of the existing heavy truck on NADS had been modified with the creation of two additional brake models. The first was a modified S-cam (larger drums and shoes) and the second was an air-actuated disc brake system. A sample of 108 CDL-licensed drivers was split evenly among the simulations using each of the three braking systems. The drivers were presented with four different emergency stopping situations.
Technical Paper

Upper Neck Response of the Belt and Air Bag Restrained 50th Percentile Hybrid III Dummy in the USA's New Car Assessment Program

1998-11-02
983164
Since 1994, the New Car Assessment Program (NCAP) of the National Highway Traffic Safety Administration (NHTSA) has compiled upper neck loads for the belt and air bag restrained 50th percentile male Hybrid III dummy. Over five years from 1994 to 1998, in frontal crash tests, NCAP collected upper neck data for 118 passenger cars and seventy-eight light trucks and vans. This paper examines these data and attempts to assess the potential for neck injury based on injury criteria included in FMVSS No. 208 (for the optional sled test). The paper examines the extent of serious neck injury in real world crashes as reported in the National Automotive Sampling System (NASS). The results suggest that serious neck injuries do occur at higher speeds for crashes involving occupants restrained by belts in passenger cars.
Technical Paper

Field Demonstration of a Camera/Video Imaging System for Heavy Vehicles - Driver Lane Change Performance Preliminary Results

2010-10-05
2010-01-2020
On-board Camera/Video Imaging Systems (C/VISs) for heavy vehicles display live images to the driver of selected areas to the sides, and in back of the truck's exterior using displays inside the truck cabin. They provide a countermeasure to blind-spot related crashes by allowing drivers to see objects not ordinarily visible by a typical mirror configuration, and to better judge the clearance between the trailer and an adjacent vehicle when changing lanes. The Virginia Tech Transportation Institute is currently investigating commercial motor vehicle (CMV) driver performance with C/VISs through a technology field demonstration sponsored by the National Highway Traffic Safety Administration (NHTSA) and the Federal Motor Carrier Safety Administration (FMCSA). Data collection, which consists of recording twelve CMV drivers performing their daily employment duties with and without a C/VIS for four months, is currently underway.
Technical Paper

Simulation Results from a Model of a Tractor Trailer Vehicle Equipped with Roll Stability Control

2010-04-12
2010-01-0098
In 2007, a software model of a Roll Stability Control (RSC) system was developed based on test data for a Volvo tractor at NHTSA's Vehicle Research and Test Center (VRTC). This model was designed to simulate the RSC performance of a commercially available Electronic Stability Control (ESC) system. The RSC model was developed in Simulink and integrated with the available braking model (TruckSim) for the truck. The Simulink models were run in parallel with the vehicle dynamics model of a truck in TruckSim. The complete vehicle model including the RSC system model is used to simulate the behavior of the actual truck and determine the capability of the RSC system in preventing rollovers under different conditions. Several simulations were performed to study the behavior of the model developed and to compare its performance with that of an actual test vehicle equipped with RSC.
Technical Paper

Validation and Enhancement of a Heavy Truck Simulation Model with an Electronic Stability Control Model

2010-04-12
2010-01-0104
Validation was performed on an existing heavy truck vehicle dynamics computer model with roll stability control (RSC). The first stage in this validation was to compare the response of the simulated tractor to that of the experimental tractor. By looking at the steady-state gains of the tractor, adjustments were made to the model to more closely match the experimental results. These adjustments included suspension and steering compliances, as well as auxiliary roll moment modifications. Once the validation of the truck tractor was completed for the current configuration, the existing 53-foot box trailer model was added to the vehicle model. The next stage in experimental validation for the current tractor-trailer model was to incorporate suspension compliances and modify the auxiliary roll stiffness to more closely model the experimental response of the vehicle. The final validation stage was to implement some minor modifications to the existing RSC model.
Technical Paper

Closed Loop Steering System Model for the National Advanced Driving Simulator

2004-03-08
2004-01-1072
This paper presents the details of the model for the physical steering system used on the National Advanced Driving Simulator. The system is basically a hardware-in-the-loop (steering feedback motor and controls) steering system coupled with the core vehicle dynamics of the simulator. The system's torque control uses cascaded position and velocity feedback and is controlled to provide steering feedback with variable stiffness and dynamic properties. The reference model, which calculates the desired value of the torque, is made of power steering torque, damping function torque, torque from tires, locking limit torque, and driver input torque. The model also provides a unique steering dead-band function that is important for on-center feel. A Simulink model of the hardware/software is presented and analysis of the simulator steering system is provided.
Technical Paper

Parameter Determination and Vehicle Dynamics Modeling for the NADS of the 1998 Chevrolet Malibu

2001-03-05
2001-01-0140
The paper discusses the development of a model for a 1998 Chevrolet Malibu for the National Advanced Driving Simulator’s (NADS) vehicle dynamics simulation, NADSdyna. The Malibu is the third vehicle modeled for the NADS, and this is the third paper dealing with model development. SAE Paper 970564 contains details of the model for the 1994 Ford Taurus and SAE Paper 1999–01-0121 contains details of the model for the 1997 Jeep Cherokee. The front and rear suspensions are independent strut and link type suspensions modeled using recursive rigid body dynamics formulations. The suspension springs and shock absorbers are modeled as elements in the rigid body formulation. To complement the vehicle dynamics for the NADS application, subsystem models that include tire forces, braking, powertrain, aerodynamics, and steering are added to the rigid body dynamics model. The models provide state-of-the-art high fidelity vehicle handling dynamics for real-time simulation.
Technical Paper

Analysis of Truck-Light Vehicle Crash Data for Truck Aggressivity Reduction

2001-11-12
2001-01-2726
The National Highway Traffic Safety Administration and the University of Michigan Transportation Institute are investigating truck design countermeasures to provide safety benefits during collisions with light vehicles. The goal is to identify approaches that would best balance costs and benefits. This paper outlines the first phase of this study, an analysis of two-vehicle, truck/light vehicle crashes from 1996 through 1998 using several crash data bases to obtain a current description and determine the scope of the aggressivity problem. Truck fronts account for 60% of light vehicle fatalities in collisions with trucks. Collision with the front of a truck carries the highest probability of fatal (K) or incapacitating (A) injury. Truck sides account for about the same number of K and A-injuries combined as truck fronts, though injury probability is substantially lower than in crashes involving the front of a truck.
Technical Paper

Large truck crash data collection

2001-06-04
2001-06-0159
The National Highway Safety Administration (NHTSA) is collecting crash data relating to large trucks. Two data collection programs are specified. One is a crash causation study to investigate the cause of fatal and serious large truck crashes over two years. The other study is a continuous effort collecting data on large truck motor carrier crashes in each state, as coded on police accident reports.
Technical Paper

Large school bus safety restraint evaluation

2001-06-04
2001-06-0158
This paper describes ongoing research conducted by the National Highway Traffic Safety Administration (NHTSA) to evaluate the potential of safety restraints on large school buses. School bus transportation is one of the safest forms of transportation in the United States. Large school buses provide protection because of their visibility, size, and weight, as compared to other types of motor vehicles. Additionally, they are required to meet minimum Federal Motor Vehicle Safety Standards (FMVSS) mandating compartmentalized seating, emergency exits, roof crush and fuel system integrity, and minimum bus body joint strength.
Technical Paper

PERFORMANCE EVALUATION OF DUAL STAGE PASSENGER AIR BAG SYSTEMS

2001-06-04
2001-06-0190
A research program was initiated to evaluate the performance of prototype dual stage passenger air bags in terms of both restraint system performance and deployment aggressivity for different size occupants. Variations in inflator partitions, vent hole diameter sizes, and deployment timing were examined. High speed unbelted sled tests were conducted with both 50th percentile male and 5th percentile female Hybrid III adult dummies at 48 kmph; and belted sled tests were conducted at 56 kmph. Low risk deployment tests with child dummies were conducted to evaluate air bag aggressivity. Overall, it was concluded that the dual stage air bag systems under evaluation had improved performance over the baseline single stage systems in terms of providing high speed protection while reducing aggressivity to out-of-position occupants; however, some dual stage systems may require additional occupant detection methodologies to suppress or control inflation.
Technical Paper

NHTSA'S crashworthiness modelling activities

2001-06-04
2001-06-0178
NHTSA uses a variety of computer modelling techniques to develop and evaluate test methods and mitigation concepts, and to estimate safety benefits for many of NHTSA's research activities. Computer modeling has been particularly beneficial for estimating safety benefits where often very little data are available. Also modeling allows researchers to augment test data by simulating crashes over a wider range of conditions than would otherwise be feasible. These capabilities are used for a wide range of projects from school bus to frontal, side, and rollover research programs. This paper provides an overview of these activities. NHTSA's most extensive modeling research involves developing finite element and articulated mass models to evaluate a range of vehicles and crash environments. These models are being used to develop a fleet wide systems model for evaluating compatibility issues.
Technical Paper

NHTSA'S research program for vehicle aggressivity and fleet compatibility

2001-06-04
2001-06-0179
This paper presents an overview of NHTSA's vehicle aggressivity and fleet compatibility research activities. This research program is being conducted in close cooperation with the International Harmonized Research Agenda (IHRA) compatibility research group. NHTSA is monitoring the changing vehicle mix in the U.S. fleet, analyzing crash statistics, and evaluating any implications that these changes may have for U.S. occupant safety. NHTSA is also continuing full-scale crash testing to develop a better understanding of vehicle compatibility and to investigate test methods to assess vehicle compatibility.
Technical Paper

Air bag crash investigations

2001-06-04
2001-06-0009
The performance of air bags, as an occupant protection system, is of high interest to the National Highway Traffic Safety Administration (NHTSA or Agency). Since 1972, the NHTSA has operated a Special Crash Investigations (SCI) program which provides in-depth crash investigation data on new and rapidly changing occupant protection technologies in real-world crashes. The Agency uses these in-depth data to evaluate vehicle safety systems and form a basis for rulemaking actions. The data are also used by the automotive industry and other organizations to evaluate the performance of motor vehicle occupant protection systems such as air bags. This paper presents information from NHTSA's SCI program concerning crash investigations on air-bag-equipped vehicles. The paper focus is on data collection and some general findings in air bag crash investigations including: air-bag-related fatal and life-threatening injuries; side air bags; redesigned air bags and advanced air bags.
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