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Journal Article

Waste Lubricating Oil as a Source of Hydrogen Fuel using Chemical Looping Steam Reforming

2010-10-25
2010-01-2192
Initial results are presented for the production of hydrogen from waste lubricating oil using a chemical looping reforming (CLR) process. The development of flexible and sustainable sources of hydrogen will be required to facilitate a "hydrogen economy." The novel CLR process presented in this paper has an advantage over hydrogen production from conventional steam reforming because CLR can use complex, low value, waste oils. Also, because the process is scalable to small and medium size, hydrogen can be produced close to where it is required, minimizing transport costs. Waste lubricating oil typically contains 13-14% weight of hydrogen, which through the steam reforming process could produce a syngas containing around 75 vol% H₂, representing over 40 wt% of the fuel. The waste oil was converted to a hydrogen-rich syngas in a packed bed reactor, using a Ni/ Al₂O₃ catalyst as the oxygen transfer material (OTM).
Journal Article

The Impact of Biodiesel on Particle Number, Size and Mass Emissions from a Euro4 Diesel Vehicle

2010-04-12
2010-01-0796
New European emissions legislation (Euro5) specifies a limit for Particle Number (PN) emissions and therefore drives measurement of PN during vehicle development and homologation. Concurrently, the use of biofuel is increasing in the marketplace, and Euro5 specifies that reference fuel must contain a bio-derived portion. Work was carried out to test the effect of fuels containing different levels of Fatty Acid Methyl Ester (FAME) on particle number, size, mass and composition. Measurements were conducted with a Cambustion Differential Mobility Spectrometer (DMS) to time-resolve sub-micron particles (5-1000nm), and a Horiba Solid Particle Counting System (SPCS) providing PN data from a Euro5-compliant measurement system. To ensure the findings are relevant to the modern automotive business, testing was carried out on a Euro4 compliant passenger car fitted with a high-pressure common-rail diesel engine and using standard homologation procedures.
Journal Article

Methodology for the Design of an Aerodynamic Package for a Formula SAE Vehicle

2014-04-01
2014-01-0596
Recent changes to the rules regarding aerodynamics within Formula SAE, combined with faster circuits at the European FSAE events, have made the implementation of aerodynamic devices, to add down-force, a more relevant topic. As with any race series it is essential that a detailed analysis is completed to establish the costs and benefits of including an aerodynamic package on the vehicle. The aim of the work reported here was to create a methodology that would fully evaluate all aspects of the package and conclude with an estimate of the likely gain in points at a typical FSAE event. The paper limits the analysis to a front and rear wing combination, but the approach taken can be applied to more complex aerodynamic packages.
Journal Article

Experimental Data for the Validation of Numerical Methods - SAE Reference Notchback Model

2014-04-01
2014-01-0590
The use of simulation tools by vehicle manufacturers to design, optimize and validate their vehicles is essential if they are to respond to the demands of their customers, to meet legislative requirements and deliver new vehicles ever more quickly. The use of such tools in the aerodynamics community is already widespread, but they remain some way from replacing physical testing completely. Further advances in simulation capabilities depend on the availability of high quality validation data so that simulation code developers can ensure that they are capturing the physics of the problems in all the important areas of the flow-field. This paper reports on an experimental program to generate such high quality validation data for a SAE 20 degree backlight angle notchback reference model.
Journal Article

Determination of GHG Emissions, Fuel Consumption and Thermal Efficiency for Real World Urban Driving using a SI Probe Car

2014-04-01
2014-01-1615
A SI probe car, defined here as a normal commercial car equipped with GPS, in-vehicle FTIR tailpipe emission measurement and real time fuel consumption measurement systems, and temperature measurements, was used for measuring greenhouse gas emissions including CO2, N2O and CH4 under real world urban driving conditions. The vehicle used was a EURO4 emission compliant SI car. Two real world driving cycles/routes were designed and employed for the tests, which were located in a densely populated area and a busy major road representing a typical urban road network. Eight trips were conducted at morning rush hours, day time non-peak traffic periods and evening off peak time respectively. The aim is to investigate the impacts of traffic conditions such as road congestion, grade and turnings on fuel consumption, engine thermal efficiency and emissions.
Journal Article

Speciation of Nitrogen Compounds in the Tailpipe Emissions from a SI Car under Real World Driving Conditions

2014-10-13
2014-01-2812
The tailpipe exhaust emissions were measured using a EURO4 emissions compliant SI car equipped with on-board measurement systems such as a FTIR system for gaseous emission, a differential GPS for velocity, altitude and position, thermal couples for temperatures, and a MAX fuel meter for transient fuel consumption. Various nitrogen species emissions (NO, NO2, NOx, NH3, HCN and N2O) were measured at 0.5 Hz. The tests were designed and employed using two real world driving cycles/routes representing a typical urban road network located in a densely populated area and main crowded road. Journeys at various times of the day were conducted to investigate traffic conditions impacts such as traffic and pedestrian lights, road congestion, grade and turning on emissions, engine thermal efficiency and fuel consumption. The time aligned vehicle moving parameters with Nitrogen pollutant emission data and fuel consumption enabled the micro-analysis of correlations between these parameters.
Technical Paper

Prediction of Acoustic Emissions of Turbocharger Bearings

2020-09-30
2020-01-1504
Turbochargers are progressively used in modern automotive engines to enhance engine performance and reduce energy loss and adverse emissions. Use of turbochargers along with other modern technologies has enabled development of significantly downsized internal combustion engines. However, turbochargers are major sources of acoustic emissions in modern automobiles. Their acoustics has a distinctive signature, originating from fluid-structure interactions. The bearing systems of turbochargers also constitute an important noise source. In this case, the acoustic emissions can mainly be attributed to hydrodynamic pressure fluctuations of the lubricant film. The developed analytical model determines the lubricant pressure distribution in the floating journal bearings used mainly in the modern turbocharges. This allows for an estimation of acoustic emissions.
Technical Paper

Particle Emissions and Size Distribution across the DPF from a Modern Diesel Engine Using Pure and Blended GTL Fuels

2020-09-15
2020-01-2059
A Gas to liquid (GTL) fuel was investigated for its combustion and emission performance in an IVECO EURO5 DI diesel engine with a DOC (Diesel Oxidation Catalyst) and DPF (Diesel Particle Filter) installed. The composition of the GTL fuel was analyzed by GC-MS (gas chromatography-mass spectrometry) and showed the carbon distribution of 8-20. Selected physical properties such as density and distillation were measured. The GTL fuel was blended with standard fossil diesel fuel by ratios of diesel/GTL: 100/0, 70/30, 50/50, 30/70 and 0/100. The engine was equipped with a pressure transducer and crank angle encoder in one of its cylinders. The properties of ignition delay and maximum in-cylinder pressure were studied as a function of fraction of the GTL fuel. Particle emissions were measured using DMS500 particle size instrument at both upstream (engine out) and downstream of the DPF (DPF out) for particle number concentrations and size distribution from 5 nm to 1000 nm.
Technical Paper

MIMO Control of a Turbogenerator for Energy Recovery

2020-04-14
2020-01-0261
Market trends for increased engine power and more electrical energy on the powergrid (3kW+), along with customer demands for fuel consumption improvements and emissions reduction, are driving requirements for component electrification, including turbochargers. GTDI engines waste significant exhaust enthalpy; even at moderate loads the WG (Wastegate) starts to open to regulate the turbine power. This action is required to reduce EBP (Exhaust Back Pressure). Another factor is catalyst protection, where the emissions device is placed downstream turbine. Lambda enrichment or over-fueling is used to perform this. However, the turbine has a temperature drop across it when used for energy recovery. Since catalyst performance is critical for emissions, the only reasonable location for an additional device is downstream of it. This is a challenge for any additional energy recovery, but a smaller turbine is a design requirement, optimized to operate at lower pressure ratios.
Journal Article

Unsteady Aerodynamics of an Oscillating Fastback Model

2013-04-08
2013-01-1253
This paper investigates the surface pressures found on the sides of a Davis model under steady state conditions and during yawed oscillations at a reduced frequency which would generally be assumed to give a quasi-static response. The surface pressures are used to investigate the flow field and integrated to infer aerodynamic loads. The results show hysteresis in the oscillating model's results, most strongly in the A-pillar flows. The changes to the oscillating model's flow field reduces the intensity of the surface pressures around the rear pillars, reduce the strength and extent of the A-pillar vortex and cause the surface pressures to couple with the oscillating motion. This work shows the flows around the front of a vehicle may be more important to a vehicle's unsteady aerodynamics than is generally accepted and also leads to the conclusions that the reduced frequency parameter may not fully describe the onset unsteadiness.
Journal Article

Determination of Carbon Footprint using LCA Method for Straight Used Cooking Oil as a Fuel in HGVs

2014-04-01
2014-01-1948
In order to improve energy supply diversity and reduce carbon dioxide emissions, sustainable bio-fuels are strongly supported by EU and other governments in the world. While the feedstock of biofuels has caused a debate on the issue of sustainability, the used cooking oil (UCO) has become a preferred feedstock for biodiesel manufacturers. However, intensive energy consumption in the trans-esterification process during the UCO biodiesel production has significantly compromised the carbon reduction potentials and increased the cost of the UCO biodiesel. Moreover, the yield of biodiesel is only ∼90% and the remaining ∼10% feedstock is wasted as by-product glycerol. Direct use of UCO in diesel engines is a way to maximize its carbon saving potentials.
Technical Paper

Effects of Thermal Deformations on the Squeal Propensity of a Simple Automotive Disc Brake System

2008-10-12
2008-01-2532
Brake squeal has been found to be related to varying temperatures. In order to investigate this problem, the finite element method is applied to a disc brake system. Thermal analysis is incorporated to assist complex eigenvalue analysis to extract unstable modes which may contribute to squealing phenomena over a series of discrete temperatures. The SAE J2521 test sequence is simulated to predict the temperature variations on the whole three dimensional geometry of the brake pads and the disc, during the prescribed drag braking situations. This coupled thermal structural analysis considers different stages of the drag brake event, particularly the difference in the temperature distribution and consequent contact status during the heating and cooling stages. The coupled analysis leads to the prediction of squealing instability measures and frequency spectra.
Technical Paper

A Relationship between Lift and Lateral Aerodynamic Characteristics for Passenger Cars

2010-04-12
2010-01-1025
Aerodynamic aids, such as spoilers, applied to the rear of cars can provide drag reduction to improve performance, or can enhance high speed stability by reducing lift at the rear axle. In some cases these can be conflicting demands. It has been noted, however, that when rear axle lift is reduced there is often a reduction in yawing moment which has a beneficial effect on crosswind sensitivity. Wind tunnel results from real road vehicles are presented to illustrate this effect. This beneficial relationship is further explored in a wind tunnel experiment using simple models to represent road vehicles. Force and moment coefficients as a function of yaw angle are measured for a range of vehicle geometries which generate a substantial variation in lift. It is shown that as lift is reduced, yawing moment is also reduced, while side force and rolling moment are increased.
Technical Paper

The Optimization of Roof Trailing Edge Geometry of a Simple Square-Back.

2010-04-12
2010-01-0510
A large contribution to the aerodynamic drag of a vehicle is the loss of pressure in the wake region, especially on square-back configurations. Wake pressure recovery can be achieved by a variety of physical shape changes, but with vehicle shapes becoming ever more aerodynamically efficient research into active technologies for flow manipulation is becoming more prominent. The aim of the current paper is to generate an understanding of how an optimized roof trailing edge, in the form of a chamfer, can reduce wake size, increase base pressures and reduce drag. A comprehensive study using PIV (Particle Image Velocimetry), balance measurements and static pressure measurements was performed in order to investigate the flow and wake structure behind a simplified car model. Significant reductions in C d are demonstrated and directly related to the measured base and slant pressures.
Technical Paper

Analysis of the Impact on Diesel Engine Fuel Economy and Emissions by Variable Compression Ratio Using GT-Power Simulation

2010-04-12
2010-01-1113
Variable compression ratio in conjunction with a control system is an effective way to improve performance and reduce emissions in a diesel engine. There are various methods that may be employed that include geometry changes and varying valve timing to change the effective compression ratio. In this paper, a simulation study is presented that is based on a modern, multi-cylinder, fixed compression ratio diesel engine equipped with exhaust gas recirculation (EGR) and a variable geometry turbocharger (VGT). The engine is represented using the GT-Power code, and includes a predictive combustion model. The aim of the investigation is to identify the impact of variable compression ratio on fuel economy and emission reduction and whether realistic optimal conditions exist. This paper describes how a formal design of experiments procedure is used to define the simulation conditions. Cost functions are defined with different weights for fuel consumption, NOx and soot emissions.
Technical Paper

The Application of Particle Image Velocimetry in Automotive Aerodynamics.

2010-04-12
2010-01-0120
Particle Image Velocimetry has developed over the last decade into a relatively mature flow-field measurement technique, capable of providing insight into time averaged and instantaneous flows that in the past have not been readily accessible. The application of the method in the measurement and analysis of flows around road vehicles has so far been limited to a relatively small number of specialist applications, but its use is expanding. This paper reviews the modern digital PIV technique placing emphasis on the important considerations required to obtain reliable and accurate data. This includes comments on each aspect of the PIV process, including initial setup and image acquisition, processing, validation and analysis. A number of automotive case studies are presented covering different aspects of the method, including a diffuser exit flow, edge radius optimization, ‘A’ pillar flow and aerial wake flows.
Technical Paper

Car Crashes and Non-Head Impact Cervical Spine Injuries in Infants and Children

1992-02-01
920562
The effects of child safety seats have been well documented in the medical literature. Scattered throughout the medical literature are individual case reports of cervical injury to children restrained in child restraint systems. A review of the literature is provided identifying previous documented cases. The authors also provide new case details of children with cervical spine injury without head contact. An overview of the growth of the infant and specific details in the cervical spine that may contribute to significant cervical injury without head impact is presented.
Technical Paper

Non-Head Impact Cervical Spine Injuries in Frontal Car Crashes to Lap-Shoulder Belted Occupants

1992-02-01
920560
Crash injury reduction via lap-shoulder belt use has been well documented. As any interior car component, lap-shoulder belts may be related to injury in certain crashes. Relatively unknown is the fact that cervical fractures or fracture-dislocations to restrained front seat occupants where, in the crash, no head contact was evidenced by both medical records and car inspection. An extensive review of the available world's literature on car crash injuries revealed more than 100 such cases. A review of the NASS 80-88 was also conducted, revealing more examples. Cases from the author's own files are also detailed.
Technical Paper

A Comparison of Tailpipe Gaseous Emissions for RDE and WLTC Using SI Passenger Cars

2017-10-08
2017-01-2391
The drive characteristics and gaseous emissions of legislated Real Driving Emissions (RDE) test data from 8 different spark ignition vehicles were compared to data from corresponding Worldwide harmonized Light vehicles Test Cycle (WLTC) tests. The effect of the official RDE exclusion of cold start and idling on the RDE test, and the effect of the use of the moving averaging window (MAW) analysis technique, were simultaneously investigated. Specific attention was paid to differences in drive characteristics of the three different driving modes and the effect this had on the distance-based CO2, CO and NOx emission factors for each. The average velocity of the RDE tests was marginally greater than the WLTC tests, while the average acceleration was smaller. The CO2 emission appeared on average 4% lower under the RDE tests compared to the WLTC tests, while the CO was 60% lower. The NOx values were 34% lower under the RDE testing, and appeared to be linked to the average acceleration.
Technical Paper

Real World Driving: Emissions in Highly Congested Traffic

2017-10-08
2017-01-2388
The emissions from vehicles in real world driving are of current concern, as they are often higher than on legislated test cycles and this may explain why air quality in cities has not improved in proportion to the reduction in automotive emissions. This has led to the Real Driving Emissions (RDE) legislation in Europe. RDE involves journeys of about 90km with roughly equal proportion of urban, rural and motorway driving. However, air quality exceedances occur in cities with urban congested traffic driving as the main source of the emissions that deteriorate the air quality. Thus, the emissions measured on RDE journeys may not be relevant to air quality in cities. A Temet FTIR and Horiba exhaust flow measurement system was used for the mass emissions measurements in a Euro 4 SI vehicle. A 5km urban journey on a very congested road was undertaken 29 times at various times so that different traffic congestion was encountered.
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