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Building on two decades of expertise, a fourth generation fleet test protocol is presented for assessing the response of engine performance to gasoline additive treatment. In this case, the ability of additives to remove pre-existing deposit from the intake systems of port fuel injected vehicles has been examined. The protocol is capable of identifying real benefits under realistic market conditions, isolating fuel performance from other effects thereby allowing a direct comparison between different fuels. It is cost efficient and robust to unplanned incidents. The new protocol has been applied to the development of a candidate fuel additive package for the North American market. A vehicle fleet of 5 quadruplets (5 sets of 4 matched vehicles, each set of a different model) was tested twice, assessing the intake valve clean-up performance of 3 test fuels relative to a control fuel.

GTL (Gas-To-Liquid) fuel is well known to improve tailpipe emissions when fuelling a conventional diesel vehicle, that is, one optimized to conventional fuel. This investigation assesses the additional potential for GTL fuel in a GTL-dedicated vehicle. This potential for GTL fuel was quantified in an EU 4 6-cylinder serial production engine. In the first stage, a comparison of engine performance was made of GTL fuel against conventional diesel, using identical engine calibrations. Next, adaptations enabled the full potential of GTL fuel within a dedicated calibration to be assessed. For this stage, two optimization goals were investigated: - Minimization of NOx emissions and - Minimization of fuel consumption. For each optimization the boundary condition was that emissions should be within the EU5 level. An additional constraint on the latter strategy required noise levels to remain within the baseline reference.

The paper discusses the concept, design and final results from the ‘Ultra Boost for Economy’ collaborative project, which was part-funded by the Technology Strategy Board, the UK's innovation agency. The project comprised industry- and academia-wide expertise to demonstrate that it is possible to reduce engine capacity by 60% and still achieve the torque curve of a modern, large-capacity naturally-aspirated engine, while encompassing the attributes necessary to employ such a concept in premium vehicles. In addition to achieving the torque curve of the Jaguar Land Rover naturally-aspirated 5.0 litre V8 engine (which included generating 25 bar BMEP at 1000 rpm), the main project target was to show that such a downsized engine could, in itself, provide a major proportion of a route towards a 35% reduction in vehicle tailpipe CO2 on the New European Drive Cycle, together with some vehicle-based modifications and the assumption of stop-start technology being used instead of hybridization.

In the present study, Large Eddy Simulations (LES) have been performed with a 3D model of a step nozzle injector, using n-pentane as the injected fluid, a representative of the high-volatility components in gasoline. The influence of fuel temperature and injection pressure were investigated in conditions that shed light on engine cold-start, a phenomenon prevalent in a number of combustion applications, albeit not extensively studied. The test cases provide an impression of the in-nozzle phase change and the near-nozzle spray structure across different cavitation regimes. Results for the 20oC fuel temperature case (supercavitating regime) depict the formation of a continuous cavitation region that extends to the nozzle outlet. Collapse-induced pressure wave dynamics near the outlet cause a transient entrainment of air from the discharge chamber towards the nozzle.

Due to the variability of real traffic conditions for vehicle testing, real-world vehicle performance estimation using simulation method become vital. Especially for heavy duty vehicles (e.g. 40 t trucks), which are used for international freight transport, real-world tests are difficult, complex and expensive. Vehicle simulations use mathematical methods or commercial software, which take given driving cycles as inputs. However, the road situations in real driving are different from the driving cycles, whose speed profiles are obtained under specific conditions. In this paper, a real-world vehicle performance estimation method using simulation was proposed, also it took traffic and real road situations into consideration, which made it possible to investigate the performance of vehicles operating on any roads and traffic conditions. The proposed approach is applicable to all kind of road vehicles, e.g. trucks, buses, etc. In the method, the real-road network includes road elevation.

Carbonaceous deposits can accumulate on various surfaces of the internal combustion engine and affect its performance. The porous nature of these deposits means that they act like a “sponge”, adsorbing fuel components and changing both the composition and the amount of fuel in the combustion chamber. Here we use a previously developed and validated model of engine deposits to predict adsorption of normal heptane, isooctane, toluene and their mixtures in deposits of different origin within a port fuel injected spark ignition engine (Combustion Chamber Deposits, or CCDs, and Intake Valve Deposits, or IVDs) and under different conditions. We explore the influence of molecular structure of adsorbing species, composition of the bulk mixture and temperature on the uptake and selectivity behaviour of the deposits. While deposits generally show high capacity toward all three components, we observe that selectivity behaviour is a more subtle and complex property.

A non-linear contact analysis of a leading-trailing shoe drum brake, using the finite element method, is presented. The FE model accurately captures both the static and pseudo-dynamic behaviour at the friction interface. Flexible-to-flexible contact surfaces with elastic friction capabilities are used to determine the pressure distribution. Static contact conditions are established by initially pressing the shoes against the drum. This first load step is followed by a gradual increase of applied rotation to the drum in order to define the maximum reacted braking torque and pseudo-dynamic pressure distribution at the transition point between sticking and sliding motion. The method clearly illustrates the changes in contact force that take place as a function of the applied pressure, coefficient of friction and initial gap between lining and rotor. These changes in contact area are shown to influence the overall stability and therefore squeal propensity of the brake assembly.

This paper proposes an advanced control strategy to improve vehicle handling and directional stability by integrating either Active Front Steering (AFS) or Active Rear Steering (ARS) with Variable Torque Distribution (VTD) control. Both AFS and ARS serve as the steerability controller and are designed to achieve the improved yaw rate tracking in low to mid-range lateral acceleration using Sliding Mode Control (SMC); while VTD is used as the stability controller and employs differential driving torque between left and right wheels on the same axle to produce a relatively large stabilizing yaw moment when the vehicle states (sideslip angle and its angular velocity) exceed the reference stable region defined in the phase plane. Based on these stand-alone subsystems, an integrated control scheme which coordinates the control actions of both AFS/ARS and VTD is proposed. The functional difference between AFS and ARS when integrated with VTD is explained physically.

The detailed, dynamic properties of dampers are known to influence substantially some of the subtle - and yet nevertheless hugely important - refinement aspects or ride and handling. Despite this, most of the current work on damping characterization relies on steady-state properties and transient aspects are left largely to subjective in-car assessments by test drivers. The paper describes research work aimed at improving our understanding of the transient properties of dampers through mathematical modeling and then attempting to link these properties to detailed aspects of the vehicle ride and handling. Further experimental work is planned to follow later. From a moderately complex mathematical model of a damper, an attempt is made to identify (a) those transient characteristics which are important in influencing the vehicle responses perceived by test drivers, and (b) which design features of the damper control those characteristics.

In this paper a gearshift controller for twin clutch transmissions is developed. The controller incorporates the control of engine variables to achieve synchronization whilst the transfer of engine torque from clutch to clutch is managed by a clutch slip control. On top of this gearshift controller and as an extension to the basic control scheme a transmission output torque control is included as a means to directly influence shift character and add robustness to the control. The transmission output torque control also provides the foundation for an integrated torque management scheme of powertrain components. Simulation results for upshift and downshift are presented and discussed in the final chapter of this paper.

A number of handling models of a small high performance formula type racing car have been produced. These have been used to optimise the performance of the vehicle whilst under going simple manoeuvres and around a complete race track. Recently the vehicle was fitted with a data acquisition system and objective data was taken of the vehicle's handling performance. The paper details an investigation into the accuracy of two (a simple and more sophisticated) vehicle handling models in predicting the actual vehicle's performance from the data collected by comparing measured and simulated results. The investigation studies the steady state and transient response of the vehicle up to the limit of the vehicle's handling performance. A description is also given of the use of the more sophisticated model in a virtual race track simulation where it is used as a development tool to tune the performance of future vehicles.

This paper presents a method of control for a 6×6 series-configured Hybrid Electric Off-road Vehicle (HEOV). The vehicle concerned is an eight-tonne logistics support vehicle which utilizes Hub Mounted Electric Drives (HMED) at each of its six wheel stations. This set-up allows Individual Wheel Control (IWC) to be implemented to improve vehicle handling and mobility. Direct Yaw-moment Control (DYC) is a method of regulating individual wheel torque to control vehicle yaw motion, providing greater stability in cornering. When combined with both a Traction Control System (TCS) and an Anti-lock Braking System (ABS) the tire/road interaction is fully controlled, leading to improved control over vehicle dynamics, whilst also improving vehicle safety.

Motion cueing algorithms can improve the perceived realism of a driving simulator, however, data on the effects on driver performance and simulator sickness remain scarce. Two novel motion cueing algorithms varying in concept and complexity were developed for a limited maneuvering workspace, hexapod/Stuart type motion platform. The RideCue algorithm uses a simple swing motion concept while OverTilt Track algorithm uses optimal pre-positioning to account for maneuver characteristics for coordinating tilt adjustments. An experiment was conducted on the US Army Tank Automotive Research, Development and Engineering Center (TARDEC) Ride Motion Simulator (RMS) platform comparing the two novel motion cueing algorithms to a pre-existing algorithm and a no-motion condition.

The emissions from vehicles in real world driving are of current concern, as they are often higher than on legislated test cycles and this may explain why air quality in cities has not improved in proportion to the reduction in automotive emissions. This has led to the Real Driving Emissions (RDE) legislation in Europe. RDE involves journeys of about 90km with roughly equal proportion of urban, rural and motorway driving. However, air quality exceedances occur in cities with urban congested traffic driving as the main source of the emissions that deteriorate the air quality. Thus, the emissions measured on RDE journeys may not be relevant to air quality in cities. A Temet FTIR and Horiba exhaust flow measurement system was used for the mass emissions measurements in a Euro 4 SI vehicle. A 5km urban journey on a very congested road was undertaken 29 times at various times so that different traffic congestion was encountered.

Low Temperature Combustion using compression ignition may provide high efficiency combined with low emissions of oxides of nitrogen and soot. This process is facilitated by fuels with lower cetane number than standard diesel fuel. Mixtures of gasoline and diesel (“dieseline”) may be one way of achieving this, but a practical concern is the flammability of the headspace vapours in the vehicle fuel tank. Gasoline is much more volatile than diesel so, at most ambient temperatures, the headspace vapours in the tank are too rich to burn. A gasoline/diesel mixture in a fuel tank therefore can result in a flammable headspace, particularly at cold ambient temperatures. A mathematical model is presented that predicts the flammability of the headspace vapours in a tank containing mixtures of gasoline and diesel fuel. Fourteen hydrocarbons and ethanol represent the volatile components. Heavier components are treated as non-volatile diluents in the liquid phase.

Demonstrating the cost/benefits of technologies in the automotive sector is becoming very challenging because the benefits from technologies are sometimes of similar magnitude to testing precision. This paper aims to understand vehicle-borne imprecision and the effect of this on the quality of chassis dynamometer (CD) testing. Fuel consumption and NOx emissions precision is analyzed for two diesel vehicles with particulate filter and SCR systems. The two vehicles were tested on a high precision CD facility over the NEDC (New European Drive Cycle) and WLTC (World harmonized Light-duty Test Cycle) cycles. The CD base precision of testing was characterized between 0.6-3% depending on the cycle phase. A novel application of multi-variate statistical analysis was used to identify the factors that affected testing precision, allowing isolation of small differences that were not obvious when conducting cycle-averaged or cycle-phase-averaged analysis.

Numerical investigations are reported on the location of sites at which autoignition first develops in the end-gas ahead of a spark-ignited flame in a combustion chamber following rapid compression of an alkane + air mixture to high pressures and temperatures. Attention is drawn to the part played by the reactions that give rise to a negative temperature coefficient of reaction rate in an inhomogeneous temperature field. A ‘reduced’ kinetic mechanism was employed to model the spontaneous oxidation of n-alkanes. Flame propagation was described in terms of the ‘eddy dissipation concept’ and coupled to the more detailed mechanism by means of a switching algorithm. The CFD calculations were performed by use of KIVA II.

A 3-zone thermodynamic cycle model has been developed which incorporates the Leeds correlations of turbulent burning velocity. The correlations encompass both the beneficial effects of turbulence in flame wrinkling and the detrimental effects of flame strain, which can lead to partial or total flame quench. Allowance has been made for the effects of “developing turbulence”, as the initially laminar flame kernel grows and is progressively influenced by larger scales of turbulence. Available experimental cylinder pressure and flame propagation data were used to check the plausibility of the simulation code and to establish values for the various constants employed to characterize the turbulence. The program was then used to explore the effects of engine speed, mixture strength, induction pressure and turbulence levels on the development of the combustion event.

A 2-D simulation of fluid dynamic and chemistry interaction following end gas autoignition has demonstrated three distinct modes of reaction, dependent upon the temperature gradient about an exothermic centre. All three modes (deflagration, developing detonation and thermal explosion) can contribute to knock; the developing detonation case, associated with intermediate temperature gradient, has been identified as the more damaging. The simulation code (LUMAD) has been used in a systematic parametric study designed to separate the complex interacting events which can lead to mixed modes in real engines. A most significant finding related to the sequential autoignition of multiple exothermic centres.

A non-linear example vehicle model including four degrees of freedom (yaw, sideslip, roll and steering), non-linear kinematics and the Magic Formula tyre model has been developed. With the assumption of small perturbations around any steady-state working condition, the linearised equations are derived. A novel approach is used for the linearisation of external forces and moments from the tyres. They are linearised in terms of the state variables rather than the slip angle, camber angle and vertical load which are themselves functions of the state variables. The results of this process are expressed in terms of stability derivatives. In order to use the method, the steady-state solution of the non-linear equations is first obtained for a particular value of lateral acceleration, then after the calculation of the stability derivatives, a linear analysis can be performed for the linear equations in terms of perturbed variables.