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Technical Paper

Optimizing the Design of the Air Flow Orifice or Restrictor for Race Car Applications

2007-08-05
2007-01-3553
Several race car competitions seek to limit engine power through a rule that requires all of the engine combustion air passes through a hole of prescribed diameter. As the approach and departure wall shapes to this hole, usually termed orifice or restrictor are not prescribed, there is opportunity for innovation in these shapes to obtain maximum flow and therefore power. This paper reports measurements made for a range of restrictor types including venturis with conical inlets and outlets of various angles and the application of slotted throats of the ‘Dall tube’ type. Although normal venturis have been optimized as subsonic flow measuring devices with minimum pressure losses, at the limit the flow in the throat is sonic and the down stream shocks associated with flow transition from sub-sonic to sonic are best handled with sudden angular changes and the boundary layer minimized by the corner slots between the convergent and divergent cones.
Technical Paper

Compression Ratio Effects on Performance, Efficiency, Emissions and Combustion in a Carbureted and PFI Small Engine

2007-08-05
2007-01-3623
This paper compares the performance, efficiency, emissions and combustion parameters of a prototype two cylinder 430 cm3 engine which has been tested in a variety of normally aspirated (NA) modes with compression ratio (CR) variations. Experiments were completed using 98-RON pump gasoline with modes defined by alterations to the induction system, which included carburetion and port fuel injection (PFI). The results from this paper provide some insight into the CR effects for small NA spark ignition (SI) engines. This information provides future direction for the development of smaller engines as engine downsizing grows in popularity due to rising oil prices and recent carbon dioxide (CO2) emission regulations. Results are displayed in the engine speed, manifold absolute pressure (MAP) and CR domains, with engine speeds exceeding 10000 rev/min and CRs ranging from 9 to 13. Combustion analysis is also included, allowing mass fraction burn (MFB) comparison.
Technical Paper

Comparing the Performance and Limitations of a Downsized Formula SAE Engine in Normally Aspirated, Supercharged and Turbocharged Modes

2006-11-13
2006-32-0072
This paper compares the performance of a small two cylinder, 430 cm3 engine which has been tested in a variety of normally aspirated (NA) and forced induction modes on 98-RON pump gasoline. These modes are defined by variations in the induction system and associated compression ratio (CR) alterations needed to avoid knock and maximize volumetric efficiency (ηVOL). These modes included: (A) NA with carburetion (B) NA with port fuel injection (PFI) (C) Mildly Supercharged (SC) with PFI (D) Highly Turbocharged (TC) with PFI The results have significant relevance in defining the limitations for small downsized spark ignition (SI) engines, with power increases needed via intake boosting to compensate for the reduced swept volume. Performance is compared in the varying modes with comparisons of brake mean effective pressure (BMEP), brake power, ηVOL, brake specific fuel consumption (BSFC) and brake thermal efficiency (ηTH).
Technical Paper

Experimental and Numerical Study of an Air Assisted Fuel Injector for a D.I.S.I. Engine

2007-04-16
2007-01-1415
The transient behaviour of the fuel spray from an air assisted fuel injector has been investigated both numerically and experimentally in a Constant Volume Chamber (CVC) and an optical engine. This two phase injector is difficult to analyse numerically and experimentally because of the strong coupling between the gas and liquid phases. The gas driven atomization of liquid fuel involves liquid film formation, separation and break up and also liquid droplet coalescence, break up, splashing, bouncing, evaporation and collision. Furthermore, the liquid phase is the dominant phase in many regions within the injector. Experimental results are obtained by using Mie scattering, Laser Induced Fluorescence (LIF) and Laser Sheet Drop sizing (LSD) techniques. Computational results are obtained by using a mixed Lagrangian/Eulerian approach in a commercial Computational Fluid Dynamic (CFD) code.
Technical Paper

Comparison of Pfi and Di Superbike Engines

2008-12-02
2008-01-2943
Gasoline Direct Injection (DI) is a technique that was successful in motor sports several decades ago and is now relatively popular in passenger car applications only. DI gasoline fuel injectors have been recently improved considerably, with much higher fuel flow rates and much finer atomization enabled by the advances in fuel pressure and needle actuation. These improved injector performance and the general interest in reducing fuel consumption also in motor sports have made this option interesting again. This paper compares Port Fuel Injection (PFI) and DI of gasoline fuel in a high performance, four cylinder spark ignition engine for super bike racing. Computations are performed with a code for gas exchange, heat transfer and combustion, simulating turbulent combustion and knock.
Technical Paper

A Comparison of Four Methods for Determining the Octane Index and K on a Modern Engine with Upstream, Port or Direct Injection

2017-03-28
2017-01-0666
Combustion in modern spark-ignition (SI) engines is increasingly knock-limited with the wide adoption of downsizing and turbocharging technologies. Fuel autoignition conditions are different in these engines compared to the standard Research Octane Number (RON) and Motor Octane Numbers (MON) tests. The Octane Index, OI = RON - K(RON-MON), has been proposed as a means to characterize the actual fuel anti-knock performance in modern engines. The K-factor, by definition equal to 0 and 1 for the RON and MON tests respectively, is intended to characterize the deviation of modern engine operation from these standard octane tests. Accurate knowledge of K is of central importance to the OI model; however, a single method for determining K has not been well accepted in the literature.
Technical Paper

Hydrogen as a Fuel in SI Engines - Towards Best Efficiency for Car Applications

2011-10-06
2011-28-0018
The goal of hydrogen engine research is to achieve highest possible efficiency with low NOx emissions. This is necessary for the hydrogen car to remain competitive with the ever-improving efficiency of conventional fuel's use, to take advantage of the increased availability of hydrogen distribution for fuel cells and to achieve better range than battery electric vehicles. This paper examines the special problems of hydrogen engine combustion and ways to improve efficiency. Central to this are the effects of compression ratio (CR) and lambda (excess air ratio) and ignition system. The results demonstrate highest indicated thermal efficiency at ultra lean condition of lambda ≻ 2 and with central ignition. This need for this lean mixture is partly explained by the higher heat transfer losses.
Technical Paper

Effects of Engine Speed on Spray Behaviors of the Engine Combustion Network “Spray G” Gasoline Injector

2018-04-03
2018-01-0305
Non-reacting spray behaviors of the Engine Combustion Network “Spray G” gasoline fuel injector were investigated at flash and non-flash boiling conditions in an optically accessible single cylinder engine and a constant volume spray chamber. High-speed Mie-scattering imaging was used to determine transient liquid-phase spray penetration distances and observe general spray behaviors. The standardized “G2” and “G3” test conditions recommended by the Engine Combustion Network were matched in this work and the fuel was pure iso-octane. Results from the constant volume chamber represented the zero (stationary piston) engine speed condition and single cylinder engine speeds ranged from 300 to 2,000 RPM. As expected, the present results indicated the general spray behaviors differed significantly between the spray chamber and engine. The differences must be thoughtfully considered when applying spray chamber results to guide spray model development for engine applications.
Technical Paper

Advances in Waste Heat Recovery Systems for Gas Engines

2013-09-24
2013-01-2433
The paper presents a novel concept of very efficient transportation engines for operation with CNG, LNG or LPG. The combustion system permits mixed diesel/gasoline-like operation changing the load by quantity of fuel injected and modulating the premixed and diffusion combustion phases for high fuel energy transfer to piston work. A waste heat recovery system (WHRS) is then recovering the intercooler and engine coolant energy plus the exhaust energy. The WHRS uses a power turbine on the exhaust and a steam turbine feed by a single loop turbo-steamer. The WHRS is the enabler of much faster warm up of the engine and further improvements of the top fuel conversion efficiency to above 50% for the specific case with reduced fuel efficiency penalties changing the load or the speed.
Technical Paper

Advances in Combustion Systems for Gas Engines

2013-11-27
2013-01-2751
The paper presents a novel concept of a very efficient transportation engines for operation with CNG, LNG or LPG. The paper considers the options of single fuel design with jet ignition and dual fuel design with Diesel and gas. In the first option gas fuel is injected into the main chamber by a direct injector and ignited by jet ignition. In the second option gas fuel is injected into the main chamber by a direct injector and ignited by the direct injection of a small quantity of Diesel fuel. Injection and ignition may be tuned to control the amount of premixed and diffusion combustion to produce the best fuel conversion efficiency vs. load and speed requirements within the prescribed pressure and temperature constraints.
Technical Paper

A Novel Valve-Less Supercharged Small Two Stroke Engine of Top Brake Efficiency Above 36% and Power Density above 100 KW/Liter

2013-11-27
2013-01-2772
The paper presents a novel design for a two stroke thermal engine that delivers excellent fuel economy and low emissions within the constraints of today's cost, weight and size. The engine features asymmetrical port timing through a novel translating and rotating piston mechanism. The engine is externally scavenged and supercharged, has wet sump and oil pressure lubrication, direct injection, it is lightweight, easy to build, with minimal number of parts, low production cost, ability to be balanced and compact design. The two stroke mechanism produces a linear motion of the pistons as well as an elliptical path on the surface of the cylinder. This allows the piston to sweep as well as travel past the ports. Suitable slots around the raised lip of the piston generate the asymmetry that makes the exhaust port to open first and to close first. The inlet port remains open to complete the cylinder charging and allow supercharging. Direct fuel injection is adopted for best results.
Technical Paper

Reduced Warm-Up and Recovery of the Exhaust and Coolant Heat with a Single Loop Turbo Steamer Integrated with the Engine Architecture in a Hybrid Electric Vehicle

2013-11-27
2013-01-2827
The paper considers a novel waste heat recovery (WHR) system integrated with the engine architecture in a hybrid electric vehicle (HEV) platform. The novel WHR system uses water as the working media and recovers both the internal combustion engine coolant and exhaust energy in a single loop. Results of preliminary simulations show a 6% better fuel economy over the cold start UDDS cycle only considering the better fuel usage with the WHR after the quicker warm-up but neglecting the reduced friction losses for the warmer temperatures over the full cycle.
Technical Paper

Analysis of the Regenerative Braking Efficiency of a Latest Electric Vehicle

2013-11-27
2013-01-2872
Kinetic energy recovery systems (KERS) placed on one axle coupled to a traditional thermal engine on the other axle is possibly the best solution presently available to dramatically improve the fuel economy while providing better performances within strict budget constraints. Different KERS may be built purely electric, purely mechanic, or hybrid mechanic/electric differing for round trip efficiency, packaging, weights, costs and requirement of further research and development. The paper presents an experimental analysis of the energy flow to and from the battery of a latest Nissan Leaf covering the Urban Dynamometer Driving Schedule (UDDS). This analysis provides a state-of-the-art benchmark of the propulsion and regenerative braking efficiencies of electric vehicles with off-the-shelve technologies.
Technical Paper

Effects of a Wide Range of Drive Cycles on the Emissions from Vehicles of Three Levels of Technology

1995-02-01
950221
Exhaust emission tests were performed on a fleet of vehicles comprising a range of engine technology from leaded fuel control methods to closed loop three-way catalyst meeting 1992 U.S. standards but marketed in Australia. Each vehicle was tested to 5 different driving cycles including the FTP cycles and steady speed driving. Research had shown that for hot-start operation the major driving pattern parameters which influence fuel consumption and exhaust emissions are average speed and PKE (the positive acceleration kinetic energy per unit distance). Plots from analysis of micro-trip fuel use and emissions rates from the test cycles may be presented as contours in PKE. It follows that the micro trip emissions from a range of driving cycles including, regulated e.g. FTP city and unregulated e.g. LA-92, recently developed EPA cycles or from other cities e.g. Bangkok can be superimposed.
Technical Paper

Optimum Control of an S.I. Engine with a λ=5 Capability

1995-02-01
950689
HAJI (Hydrogen Assisted Jet Ignition) is an advanced combustion initiation system for otherwise standard S.I engines. It utilises the fluid mechanics of a turbulent, chemically active jet, combined with the reliability of spark igniting rich hydrogen mixtures. The result is an extremely robust ignition system, capable of developing power from an engine charged with air-fuel mixtures as lean as λ = 5. Experiments have been performed using a single cylinder engine operating on gasoline in the speed range of 600-1800 r/min. Data are presented in the form of maps which describe fuel efficiency, combustion stability and emissions with respect to load, speed, air-fuel ratio and throttle. The results are incorporated into a model of a known engine and vehicle and this is used to estimate performance over the Federal drive-cycle.
Technical Paper

Turbocharging for Fuel Efficiency

1983-02-01
830014
The arguments are given for the application of a 1.3 litre turbocharged spark ignition engine, as a substitute for a 2 litre normally aspirated engine as the power plant for a compact-sized car in the late 80’s. Three stages of the project leading to an optimised engine-turbocharger package are outlined. Achievement of Stage 1, leading to evaluation of a non-optimised configuration, will be reported. Description includes the use of a separately driven supercharger to define operating limits in the experimental variable matrix comprising compression ratio, boost pressure, EGR rate and spark retard at the knock limit. Computer programs for the optimising stages of the project are outlined. The current status of the project is reported, where, even at this early stage, fuel consumption reductions of 11-22% have been achieved under simulated urban driving conditions.
Technical Paper

Comparison of Ultimate Fuels - Hydrogen and Methane

1987-11-08
871167
The gaseous fuels, hydrogen and methane, are fuels that will likely be in adequate supply when crude oil sourced liquid fuels are scarce. These gases may he used directly in engines, which may need modification or could be used as feed stocks for liquid fuel synthesis. The energy efficiency of using methane and hydrogen in dedicated engines is compared with liquid fuelled engines. Hydrogen gives 6 3% improved efficiency and Methane 39% in city driving and Methane gives slightly improved power but Hydrogen fuel causes a 25% power loss compared with petrol. The storage of Methane in compressed or liquid form and Hydrogen in metal hydrides are compared. The overall efficiency of these gaseous fuel systems are compared, and fuel synthesis is included.
Technical Paper

The Direct Transition of Fuel Sprays to theDense-Fluid Mixing Regime in the Contextof Modern Compression Ignition Engines

2018-04-03
2018-01-0298
Fuel supercriticality has recently received significant attention due to the elevated pressures and temperatures that directly-injected (DI) fuel sprays encounter in modern internal combustion (IC) engines. This paper presents a theoretical examination of conventional and alternative DI fuels at conditions relevant to the operation of compression ignition (CI) engines. The focus is to identify the conditions under which the injected liquid fuel can bypass the atomization process and directly transition to a diffusional mixing regime with the chamber gas. Evaluating the microscopic length-scales of the phase boundary associated with the injection of liquid nitrogen into its own vapor, it is found that the conventional threshold based on the interfacial Knudsen number (i.e. Kn = 0.1) does not adequately quantify the direct transition between sub- and supercriticality. Instead, a threshold that is an order of magnitude smaller is more appropriate for this purpose.
Journal Article

Safety Assurance Concepts for Automated Driving Systems

2020-04-14
2020-01-0727
Automated driving systems (ADSs) for road vehicles are being developed that can perform the entire dynamic driving task without a human driver in the loop. However, current regulatory frameworks for assuring vehicle safety may restrict the deployment of ADSs that can use machine learning to modify their functionality while in service. A review was undertaken to identify and assess key initiatives and research relevant to the safety assurance of adaptive safety-critical systems that use machine learning, and to highlight assurance concepts that could benefit from further research. The primary objective was to produce findings and recommendations that can inform policy and regulatory reform relating to ADS safety assurance.
Technical Paper

Design, Development and Integration of a Wing-Morphing, Bimodal Unmanned Vehicle

2018-10-30
2018-01-1960
This paper relates to the design and development of a multi-modal UAV capable of aerial flight and underwater propulsion. A novel hybrid propulsion system has been manufactured and tested. Consisting of folding blades, the propeller has been optimized for propulsion both in air and water. The critical water to air transition phase is achieved by an additional impulsive thruster powered by a C02 cartridge. To decrease the drag in underwater cruise and reduce the potential damage when the vehicle impacts the water, a morphing wing has been developed. This consists of foam-carbon fiber lay-up constructed wings in a variable sweep configuration. The actuation of the sweep is achieved by linear servos mounted on the sleeve shaped spar. An integrated prototype is constructed, using an unconventional, anhedral horizontal stabilizers to allow clearance for the morphing wing.
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