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Journal Article

Methods in Vehicle Mass and Road Grade Estimation

2014-04-01
2014-01-0111
Dynamic vehicle loads play critical roles for automotive controls including battery management, transmission shift scheduling, distance-to-empty predictions, and various active safety systems. Accurate real-time estimation of vehicle loads such as those due to vehicle mass and road grade can thus improve safety, efficiency, and performance. While several estimation methods have been proposed in literature, none have seen widespread adoption in current vehicle technologies despite their potential to significantly improve automotive controls. To understand and bridge the gap between research development and wider adoption of real-time load estimation, this paper assesses the accuracy and performance of four estimation methods that predict vehicle mass and/or road grade.
Journal Article

Subjective and Objective Effects of Driving with LED Headlamps

2014-04-01
2014-01-1985
This study was designed to investigate how the spectral power distribution (SPD) of LED headlamps (including correlated color temperature, CCT) affects both objective driving performance and subjective responses of drivers. The results of this study are not intended to be the only considerations used in choosing SPD, but rather to be used along with results on how SPD affects other considerations, including visibility and glare. Twenty-five subjects each drove 5 different headlamps on each of 5 experimental vehicles. Subjects included both males and females, in older (64 to 85) and younger (20 to 32) groups. The 5 headlamps included current tungsten-halogen (TH) and high-intensity discharge (HID) lamps, along with three experimental LED lamps, with CCTs of approximately 4500, 5500, and 6500 K. Driving was done at night on public roads, over a 21.5-km route that was selected to include a variety of road types.
Journal Article

Evaluation of the Seat Index Point Tool for Military Seats

2016-04-05
2016-01-0309
This study evaluated the ISO 5353 Seat Index Point Tool (SIPT) as an alternative to the SAE J826 H-point manikin for measuring military seats. A tool was fabricated based on the ISO specification and a custom back-angle measurement probe was designed and fitted to the SIPT. Comparisons between the two tools in a wide range of seating conditions showed that the mean SIP location was 5 mm aft of the H-point, with a standard deviation of 7.8 mm. Vertical location was not significantly different between the two tools (mean - 0.7 mm, sd 4.0 mm). A high correlation (r=0.9) was observed between the back angle measurements from the two tools. The SIPT was slightly more repeatable across installations and installers than the J826 manikin, with most of the discrepancy arising from situations with flat seat cushion angles and either unusually upright or reclined back angles that caused the J826 manikin to be unstable.
Journal Article

Uncertainty Propagation in Multi-Disciplinary Design Optimization of Undersea Vehicles

2008-04-14
2008-01-0218
In this paper the development of statistical metamodels and statistical fast running models is presented first. They are utilized for propagating uncertainties in a multi-discipline design optimization process. Two main types of uncertainty can be considered in this manner: uncertainty due to variability in design variables or in random parameters; uncertainty due to the utilization of metamodels instead of the actual simulation models during the optimization process. The value of the new developments and their engagement in multi-discipline design optimization is demonstrated through a case study. An underwater vehicle is designed under four different disciplines, namely, noise radiation, self-noise due to TBL excitation, dynamic response due to propulsion impact loads, and response to an underwater detonation.
Journal Article

Front Rail Crashworthiness Design for Front Oblique Impact Using a Magic Cube Approach

2013-04-08
2013-01-0651
The front rail, as one main energy absorption component of vehicle front structures, should present steady progressive collapse along its axis and avoid bending collapse during the front oblique impact, but when the angle of loading direction is larger than some critical angle, it will appear bending collapse causing reduced capability of crash energy absorption. This paper is concerned with crashworthiness design of the front rail on a vehicle chassis frame structure considering uncertain crash directions. The objective is to improve the crash direction adaptability of the front rail, without deteriorating the vehicle's crashworthiness performance. Magic Cube (MQ) approach, a systematic design approach, is conducted to analyze the design problem. By applying Space Decomposition of MQ, an equivalent model of the vehicle chassis frame is generated, which simplifies the design problem.
Journal Article

Accuracy and Robustness of Parallel Vehicle Mass and Road Grade Estimation

2017-03-28
2017-01-1586
A variety of vehicle controls, from active safety systems to power management algorithms, can greatly benefit from accurate, reliable, and robust real-time estimates of vehicle mass and road grade. This paper develops a parallel mass and grade (PMG) estimation scheme and presents the results of a study investigating its accuracy and robustness in the presence of various noise factors. An estimate of road grade is calculated by comparing the acceleration as measured by an on-board longitudinal accelerometer with that obtained by differentiation of the undriven wheel speeds. Mass is independently estimated by means of a longitudinal dynamics model and a recursive least squares (RLS) algorithm using the longitudinal accelerometer to isolate grade effects. To account for the influences of acceleration-induced vehicle pitching on PMG estimation accuracy, a correction factor is developed from controlled tests under a wide range of throttle levels.
Technical Paper

An Integrated Model of Gait and Transition Stepping for Simulation of Industrial Workcell Tasks

2007-06-12
2007-01-2478
Industrial tasks performed by standing workers are among those most commonly simulated using digital human models. Workers often walk, turn, and take acyclic steps as they perform these tasks. Current h uman modeling tools lack the capability to simulate these whole body motions accurately. Most models simulate walking by replaying joint angle trajectories corresponding to a general gait pattern. Turning is simulated poorly if at all, and violations of kinematic constraints between the feet and ground are common. Moreover, current models do not accurately predict foot placement with respect to loads and other hand targets, diminishing the utility of the associated ergonomic analyses. A new approach to simulating stepping and walking in task-oriented activities is proposed. Foot placements and motions are predicted from operator and task characteristics using empirical models derived from laboratory data and validated using field data from an auto assembly plant.
Technical Paper

Worst Case Scenarios Generation and Its Application on Driving

2007-08-05
2007-01-3585
The current test methods are insufficient to evaluate and ensure the safety and reliability of vehicle system for all possible dynamic situations including the worst cases such as rollover, spin-out and so on. Although the known NHTSA J-turn and Fish-hook steering maneuvers are applied for the vehicle performance assessment, they are not enough to predict other possible worst case scenarios. Therefore, it is crucial to search for the various worst cases including the existing severe steering maneuvers. This paper includes the procedure to search for other useful worst case based upon the existing worst case scenarios in terms of rollover and its application in simulation basis. The human steering angle is selected as a design variable and optimized to maximize the index function to be expressed in terms of vehicle roll angle. The obtained scenarios were enough to generate the worse cases than NHTSA ones.
Technical Paper

Transient Heating of Air Bag Fabrics: Experiment and Modeling

1998-02-23
980865
A model is presented in which distinction is made between the contributions of the different mechanisms of heat transfer to an air bag fabric during deployment. An experimental setup, designed for simulation and recording of the thermal response of permeable and coated (impermeable) air bag fabrics, is described. Comparisons between the experimental results and numerical predictions show fair agreement. The preliminary results show that the model provides a framework in which the interplay between the three convective heat transfer coefficients (two surface and one volumetric) that affect the fabric temperature (and the heat loss from the upstream bag gas) can be examined. Currently the magnitude of these surface convective heat fluxes are being examined experimentally.
Technical Paper

Software Integration for Simulation-Based Analysis and Robust Design Automation of HMMWV Rollover Behavior

2007-04-16
2007-01-0140
A multi-body dynamics model of the U.S. Army3s High Mobility Multi-purpose Wheeled Vehicle (HMMWV) has been created using commercial software (ADAMS) to simulate and analyze the vehicle3s rollover behavior. However, manual operation of such simulation and analysis for design purposes is prohibitively expensive and time consuming, limiting the engineers3 ability to utilize the model fully and extract from it useful design information in a timely, cost-effective manner. To address this challenge, a commercial system integration and optimization software (OPTIMUS) is utilized in order to automate the simulation processes and to enable the more complex uncertainty-based analysis of the HMMWV rollover behavior under a variety of external conditions. Challenges involved in integrating the software are highlighted and remedies are discussed. Rollover analysis results from using the integrated model and automated simulation are also presented.
Technical Paper

Innovative Composite Structure Design for Blast Protection

2007-04-16
2007-01-0483
An advanced design methodology is developed for innovative composite structure concepts which can be used in the Army's future ground vehicle systems to protect vehicle and occupants against various explosives. The multi-level and multi-scenario blast simulation and design system integrates three major technologies: a newly developed landmine-soil-composite interaction model; an advanced design methodology, called Function-Oriented Material Design (FOMD); and a novel patent-pending composite material concept, called BTR (Biomimetic Tendon-Reinforced) material. Example results include numerical simulation of a BTR composite under a blast event. The developed blast simulation and design system will enable the prediction, design, and prototyping of blast-protective composite structures for a wide range of damage scenarios in various blast events.
Technical Paper

Intrusion in Side Impact Crashes

2007-04-16
2007-01-0678
Half of the car occupant deaths involved in two-vehicle crashes results from side impact collisions. In an attempt to better understand the role that vehicle mass plays in crashes and injury causation, detailed information from the NASS CDS database on injury source was distributed in three classes: contact with intrusion, contact without intrusion, and restrained acceleration or non-contact. We compared these distributions for belted drivers in side verses frontal crashes. When looking at the type of striking, or bullet, vehicle in near-side impacts, we found that intrusion injuries are more prevalent in cars hit by SUVs and pickups than by other cars. We also looked at the body region injured verses the type of striking vehicle and found head injuries to be slightly more prevalent when the striking vehicle is an SUV or pick-up. Data from the University of Michigan CIREN case studies on side impacts are presented and are consistent with the NASS CDS data.
Technical Paper

Minimizing Read-Through When Creating a Mechanical Score in a Polymer Skin

2007-04-16
2007-01-1220
When weakening a skin/foam bilaminate by mechanically scoring the polymer skin on its back surface, where it is bonded to the foam, the weakness of the bilaminate is determined by the depth of the score groove. The deeper the groove, the weaker the bilaminate. But also, the deeper the groove, the greater the tendency for read-through. Read-through is seeing on the front surface the location of this groove that was created on the back surface. Scored skins, after mounting flat on a glass plate, were viewed with an optical interferometer. It was found that the topographical feature that constituted read-through was a valley. A Silly Putty model was used to better understand the strains induced by mechanical scoring and this understanding was used to identify factors affecting read-through. Blade thickness and the ultimate elongation of the skin material were identified as factors. This work is applicable to certain types of passenger-side seamless airbag systems, for example.
Technical Paper

Influence of Object Properties on Reaching and Grasping Tasks

2008-06-17
2008-01-1905
This paper investigates how reaching and grasping are affected by various object properties and conditions. While previous studies have examined the effect of object attributes such as size, shape, and distance from the subject, there is a need for quantitative models of finger motions. To accomplish this, the experiment was performed with six subjects where the 3D-coordinates of the finger joints and the wrist of one hand were recorded during reaching and grasping tasks. Finger joint angles at final posture were found to depend on both object size and orientation while wrist postures were changed primarily depending on object orientation. Also, each object orientation caused alteration in relative object location with respect to the hand at final posture. In addition, analysis of temporal variables revealed that it took from 1.06 to 1.30 seconds depending on the object distance to start reaching and complete grasping of the object.
Technical Paper

Characterization of the Fluid Deaeration Device for a Hydraulic Hybrid Vehicle System

2008-04-14
2008-01-0308
The attractiveness of the hydraulic hybrid concept stems from the high power density and efficiency of the pump/motors and the accumulator. This is particularly advantageous in applications to heavy vehicles, as high mass translates into high rates of energy flows through the system. Using dry case hydraulic pumps further improves the energy conversion in the system, as they have 1-4% better efficiency than traditional wet-case pumps. However, evacuation of fluid from the case introduces air bubbles and it becomes imperative to address the deaeration problems. This research develops a bubble elimination efficiency testing apparatus (BEETA) to establish quantitative results characterizing bubble removal from hydraulic fluid in a cyclone deaeration device. The BEETA system mixes the oil and air according to predetermined ratio, passes the mixture through a cyclone deaeration device, and then measures the concentration of air in the exiting fluid.
Technical Paper

Traumatopsy: A Unique Crash Reconstruction Method for Determining Injury Patterns in Fatal Motor Vehicle Crashes

2008-04-14
2008-01-0519
BACKGROUND: Detailed fatal injury data following fatal motor vehicle crashes (MVC) are necessary to improve occupant safety and promote injury prevention. Autopsy remains the principle source of detailed fatal injury data. However, procedure rates are declining due to a range of technical, ethical and religious concerns. Postmortem computed tomography (PMCT) is a potential alternative or adjunct to autopsy which is increasingly used by forensic researchers. However, there are only limited data regarding the utility of PMCT for analysis of fatal MVC injuries. METHODS: We performed whole body PMCT, autopsy and complete crash reconstruction on 3 subjects fatally injured in MVC in a single county in Michigan. All injuries detected by either PMCT or autopsy were coded using the Abbreviated Injury Scale (AIS). Severe injuries, defined as AIS 3 or higher (AIS 3+), were tallied for each forensic procedure to allow a comparison of relative diagnostic performance.
Technical Paper

Blast Protection Design of a Military Vehicle System Using a Magic Cube Approach

2008-04-14
2008-01-0773
A Magic Cube (MQ) approach for crashworthiness design has been proposed in previous research [1]. The purpose of this paper is to extend the MQ approach to the blast protection design of a military vehicle system. By applying the Space Decompositions and Target Cascading processes of the MQ approach, three subsystem design problems are identified to systematize the blast protection design problem of a military vehicle. These three subsystems, including seat structure, restraint system, and under-body armor structure, are most influential to the overall blast-protective design target. The effects of a driver seat subsystem design and restraint-system subsystem design on system blast protection are investigated, along with a focused study on the under-body blast-protective structure design problem.
Technical Paper

Detection of Ice on Aircraft Tail Surfaces

2003-06-16
2003-01-2112
A method is presented here that detects aircraft tail surface icing that might normally be unobserved by the flight crew. Such icing can be detected through the action of highly computationally efficient signal processing of existing sensor signals using a so-called failure detection filter (FDF). The FDF creates a unique output signature permitting relatively early detection of tail surface icing. The FDF incorporates a stable state estimator from which the icing signature is created. This estimator is robust to analytical modeling errors or uncertainties, and to process noise (e.g. turbulence). Excellent performance of the method is demonstrated via simulation.
Technical Paper

Validation of the Human Motion Simulation Framework: Posture Prediction for Standing Object Transfer Tasks

2009-06-09
2009-01-2284
The Human Motion Simulation Framework is a hierarchical set of algorithms for physical task simulation and analysis. The Framework is capable of simulating a wide range of tasks, including standing and seated reaches, walking and carrying objects, and vehicle ingress and egress. In this paper, model predictions for the terminal postures of standing object transfer tasks are compared to data from 20 subjects with a wide range of body dimensions. Whole body postures were recorded using optical motion capture for one-handed and two-handed object transfers to target destinations at three angles from straight ahead and three heights. The hand and foot locations from the data were input to the HUMOSIM Framework Reference Implementation (HFRI) in the Jack human modeling software. The whole-body postures predicted by the HFRI were compared to the measured postures using a set of measures selected for their importance to ergonomic analysis.
Technical Paper

Data-Based Motion Prediction

2003-06-17
2003-01-2229
A complete scheme for motion prediction based on motion capture data is presented. The scheme rests on three main components: a special posture representation, a diverse motion capture database and prediction method. Most prior motion prediction schemes have been based on posture representations based on well-known local or global angles. Difficulties have arisen when trying to satisfy constraints, such as placing a hand on a target or scaling the posture for a subject of different stature. Inverse kinematic methods based on such angles require optimization that become increasingly complex and computationally intensive for longer linkages. A different representation called stretch pivot coordinates is presented that avoids these difficulties. The representation allows for easy rescaling for stature and other linkage length variations and satisfaction of endpoint constraints, all without optimization allowing for rapid real time use.
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