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Journal Article

Investigation of Combustion Robustness in Catalyst Heating Operation on a Spray Guided DISI Engine, Part II - Measurements of Spray Development, Combustion Imaging and Emissions

2010-04-12
2010-01-0603
In-cylinder spray imaging by Mie scattering has been taken with frame rates up to 27,000 fps, along with high speed video photography of chemiluminescence and soot thermal radiation. Spectroscopic measurements have confirmed the presence of OH*, CH* and C2* emissions lines, and their magnitude relative compared to soot radiation. Filtering for CH* has been used with both the high speed video and a Photo-Multiplier Tube (PMT). The PMT signals have been found to correlate with the rate of heat release derived from in-cylinder pressure measurements. A high power photographic strobe has been used to illuminate the fuel spray. Images show that the fuel spray can strike the ground strap of the spark plug, break up, and a fuel cloud then drifts over and under the strap through the spark plug gap. Tests have conducted at two different spark plug orientations using a single spark strategy.
Technical Paper

A Random Forest Algorithmic Approach to Predicting Particulate Emissions from a Highly Boosted GDI Engine

2021-09-05
2021-24-0076
Particulate emissions from gasoline direct injection (GDI) engines continue to be a topic of substantial research interest. Forthcoming regulation both in the USA and the EU will further reduce their emission and drive innovation. Substantial research effort is spent undertaking experiments to understand, characterize, and research particle number (PN) emissions from engines and vehicles. Recent advances in computing power, data storage, and understanding of artificial intelligence algorithms now mean that these are becoming an important tool in engine research. In this work a random forest (RF) algorithm is used for the prediction of PN emissions from a highly boosted (up to 32 bar BMEP) GDI engine. Particle size, concentration, and the accumulation mode geometric standard deviation (GSD) are all predicted by the model. The results are analysed and an in depth study on parameter importance is carried out.
Technical Paper

The Effect of an Active Thermal Coating on Efficiency and Emissions from a High Speed Direct Injection Diesel Engine

2020-04-14
2020-01-0807
This study looked into the application of active thermal coatings on the surfaces of the combustion chamber as a method of improving the thermal efficiency of internal combustion engines. The active thermal coating was applied to a production aluminium piston and its performance was compared against a reference aluminium piston on a single-cylinder diesel engine. The two pistons were tested over a wide range of speed/load conditions and the effects of EGR and combustion phasing on engine performance and tailpipe emissions were also investigated. A detailed energy balance approach was employed to study the thermal behaviour of the active thermal coating. In general, improvements in indicated specific fuel consumption were not statistically significant for the coated piston over the whole test matrix. Mean exhaust temperature showed a marginal increase with the coated piston of up to 6 °C.
Journal Article

A New Method for Measuring Fuel Flow in an Individual Injection in Real Time

2018-04-03
2018-01-0285
Knowledge of fuel mass injected in an individual cycle is important for engine performance and modeling. At the moment, such measurements are not possible on engine or in real time. In this article, a new method using Coriolis flow meters (CFMs) and a new, patented, signal processing technique, known as the Prism, are introduced. CFMs are extensively used for flow measurement both in the automotive industry and further afield and, when coupled with the Prism, have the potential to make these challenging high-speed measurements. A rig-based feasibility study was conducted injecting very small quantities of diesel (3 mg) at pressures of up to 1000 bar at simulated engine speeds of up to 4000 rpm. The results show that these small quantities can in principle be measured. The results also reveal a previously unknown behavior of CFMs when measuring very low flow rates at high speed.
Technical Paper

Particulate and Hydrocarbon Emissions from a Spray Guided Direct Injection Spark Ignition Engine with Oxygenate Fuel Blends

2007-04-16
2007-01-0472
The blending of oxygenated compounds with gasoline is projected to increase because oxygenate fuels can be produced renewably, and because their high octane rating allows them to be used in substitution of the aromatic fraction in gasoline. Blending oxygenates with gasoline changes the fuels' properties and can have a profound affect on the distillation curve, both of which are known to affect engine-out emissions. In this work, the effect of blending methanol and ethanol with gasoline on unburned hydrocarbon and particulate emissions is experimentally determined in a spray guided direct injection engine. Particulate number concentration and size distribution were measured using a Cambustion DMS500. These data are presented for different air fuel ratios, loads, ignition timings and injection timings. In addition, the ASTM D86 distillation curve was modeled using the binary activity coefficients method for the fuel blends used in the experiments.
Technical Paper

Multi-Component Quantitative PLIF: Robust Engineering Measurements of Cyclic Variation in a Firing Spray-Guided Gasoline Direct Injection Engine

2008-04-14
2008-01-1073
Planar Laser-Induced Fluorescence has been widely accepted and applied to measurements of fuel concentration distributions in IC engines. The need for such measurements has increased with the introduction of Direct Injection (DI) gasoline engines, where it is critical to understand the influence of mixture inhomogeneity on ignition and subsequent combustion, and in particular the implications for cyclic variability. The apparent simplicity of PLIF has led to misunderstanding of the technique when applied to quantitative measurements of fuel distributions. This paper presents a series of engineering methods for optimizing, calibrating and referencing, which together demonstrate a quantitative measure of fuel concentration with an absolute accuracy of 10%. PLIF is widely used with single component fuels as carriers for the fluorescent tracers.
Technical Paper

Burn Rate and Instantaneous Heat Flux Study of Iso-octane, Toluene and Gasoline in a Spray-Guided Direct-Injection Spark-Ignition Engine

2008-04-14
2008-01-0469
The burn rate and the instantaneous in-cylinder heat transfer have been studied experimentally in a spray-guided direct-injection spark-ignition engine with three different fuels: gasoline, iso-octane and toluene. The effects of the ignition timing, air fuel ratio, fuel injection timing and injection strategy (direct injection or port injection) on the burn rate and the in-cylinder heat transfer have been experimentally investigated at a standard mapping point (1500 rpm and 0.521 bar MAP) with the three different fuels. The burn rate analysis was deduced from the in-cylinder pressure measurement. A two-dimensional heat conduction model of the thermocouple was used to calculate the heat flux from the measured surface temperature. An engine thermodynamic simulation code was used to predict the gas-to-wall heat transfer.
Technical Paper

Spray Behaviour and Particulate Matter Emissions with M15 Methanol/Gasoline Blends in a GDI Engine

2016-04-05
2016-01-0991
Model M15 gasoline fuels have been created from pure fuel components, to give independent control of volatility, the heavy end content and the aromatic content, in order to understand the effect of the fuel properties on Gasoline Direct Injection (GDI) fuel spray behaviour and the subsequent particulate number emissions. Each fuel was imaged at a range of fuel temperatures in a spray rig and in a motored optical engine, to cover the full range from non-flashing sprays through to flare flashing sprays. The spray axial penetration (and potential piston and liner impingement), and spray evaporation rate were extracted from the images. Firing engine tests with the fuels with the same fuel temperatures were performed and exhaust particulate number spectra captured using a DMS500 Mark II Particle Spectrometer.
Technical Paper

Optical Techniques that can be Applied to Investigate GDI Engine Combustion

2017-09-04
2017-24-0046
The increased efficiency and specific output with Gasoline Direct Injection (GDI) engines are well known, but so too are the higher levels of Particulate Matter emissions compared with Port Fuel Injection (PFI) engines. To minimise Particulate Matter emissions, then it is necessary to understand and control the mixture preparation process, and important insights into GDI engine mixture preparation and combustion can be obtained from optical access engines. Such data is also crucial for validating models that predict flows, sprays and air fuel ratio distributions. The purpose of this paper is to review a number of optical techniques; the interpretation of the results is engine specific so will not be covered here. Mie scattering can be used for semi-quantitative measurements of the fuel spray and this can be followed with Planar Laser Induced Fluorescence (PLIF) for determining the air fuel ratio and temperature distributions.
Technical Paper

Comparing the Effect of Fuel/Air Interactions in a Modern High-Speed Light-Duty Diesel Engine

2017-09-04
2017-24-0075
Modern diesel cars, fitted with state-of-the-art aftertreatment systems, have the capability to emit extremely low levels of pollutant species at the tailpipe. However, diesel aftertreatment systems can represent a significant cost, packaging and maintenance requirement. Reducing engine-out emissions in order to reduce the scale of the aftertreatment system is therefore a high priority research topic. Engine-out emissions from diesel engines are, to a significant degree, dependent on the detail of fuel/air interactions that occur in-cylinder, both during the injection and combustion events and also due to the induced air motion in and around the bowl prior to injection. In this paper the effect of two different piston bowl shapes are investigated.
Technical Paper

The Effects of Hot Air Dilution and an Evaporation Tube (ET) on the Particulate Matter Emissions from a Spray Guided Direct Injection Spark Ignition Engine

2012-04-16
2012-01-0436
The emission of nanoparticles from combustion engines has been shown to have a poorly understood impact on the atmospheric environment and human health, and legislation tends to err on the side of caution. Researchers have shown that Gasoline Direct Injection (GDI) engines tend to emit large amounts of small-sized particles compared to diesel engines fitted with Diesel Particulate Filters (DPFs). As a result, the particulate number emission level of GDI engines means that they could face some challenges in meeting the likely EU6 emissions requirement. This paper presents size-resolved particle number emissions measurements from a spray-guided GDI engine and evaluates the performance of an Evaporation Tube (ET). The performance of an Evaporation Tube and hot air dilution system with a 7:1 dilution ratio has been studied, as the EU legislation uses these to exclude volatile particles.
Technical Paper

Particle Number Emissions from a Range of European Vehicles

2010-04-12
2010-01-0786
In light of forthcoming particle number legislation for light-duty passenger vehicles, time-resolved Particle Mass (PM) and Particle Number (PN) emissions over the New European Drive Cycle (NEDC) are reported for four current vehicle technologies; modern diesel, with and without a Diesel Particulate Filter (DPF), Direct Injection Spark Ignition (DISI) gasoline and multi-point Port Fuel Injection (PFI) gasoline. The PN and PM emissions were ordered (highest to lowest) according to: Non-DPF diesel ≻ DISI ≻ PFI ~ DPF diesel. Both the non-DPF diesel and DISI vehicles emitted PN and PM continuously over the NEDC. This is in contrast with both the DPF diesel and PFI vehicles which emitted nearly all their PN and PM during the first 200 seconds. The PFI result is thought to be a consequence of cold-start mixture preparation whilst several possible explanations are offered for the DPF diesel trend.
Technical Paper

Particulate Matter and Hydrocarbon Emissions Measurements: Comparing First and Second Generation DISI with PFI in Single Cylinder Optical Engines

2006-04-03
2006-01-1263
A Spray Guided Direct Injection (SGDI) engine has been shown to emit less Particulate Matter (PM) than a first generation (wall guided) Direct Injection Spark Ignition (DISI) engine. The reduction is attributed to the reduced incidence of fuel-wall impingement and higher fuel injection pressure. The extent to which this is true was investigated by comparison between single cylinder SGDI and DISI engines. Both engines were also operated with conventional port injection to provide a baseline. Feedgas PM number concentration and size spectra were measured using a Cambustion differential mobility spectrometer for the fuels iso-octane and toluene with a range of Air-Fuel Ratios (AFRs), ignition and injection timings.
Technical Paper

Modelling and Simulation of Mixed Phase Ice Crystal Icing in Three-Dimensions

2023-06-15
2023-01-1475
High altitude ice crystals have led to instances of ice accretion on stationary compressor surfaces in aeroengines. Rollback, surge and stall events are known to have been instigated through such accretions due to aerodynamic losses related to ice growth, damage and flameout due to ice shedding. The prevalence of these events has led to a change in certification requirements for icing conditions. Development of accurate numerical models allows the costs of certification and testing to be minimised. An in-house computational code was developed at the Oxford Thermofluids Institute to model glaciated and mixed-phase ice crystal icing. The Ice Crystal Icing ComputationaL Environment (ICICLE) code, comprises a frozen 2D flowfield solution, Lagrangian particle tracking, particle heat transfer and phase change and particle surface interaction modelling.
Technical Paper

Ignition System Measurement Techniques and Correlations for Breakdown and Arc Voltages and Currents

2000-03-06
2000-01-0245
The first part of the paper is a brief review of the techniques needed for measuring the voltage and current during the ignition process. These techniques have been used in test rigs and an engine to gain insights into the breakdown and subsequent discharge development. New correlations are presented for breakdown voltage as functions of spark plug gap, gas composition, temperature and pressure. The discharge voltage is affected by the flow, so an elevated pressure flow rig was used to look at the effect of flow and pressure on the discharge voltage history, with different stored energies in the ignition coil. This study led to a model for the discharge voltage history, from which it was possible to deduce the flow velocity through the spark plug gap. Finally, these techniques were applied to a single cylinder, 4-valve, pent-roof combustion chamber SI engine, for determining the cycle-by-cycle variations in velocity through the spark plug at the time of ignition.
Technical Paper

The Oxford Cold Driven Shock Tube (CDST) for Fuel Spray and Chemical Kinetics Research

2018-04-03
2018-01-0222
A new reflected shock tube facility, the Cold Driven Shock Tube (CDST), has been designed, built and commissioned at the University of Oxford for investigating IC engine fuel spray physics and chemistry. Fuel spray and chemical kinetics research requires its test gas to be at engine representative pressures and temperatures. A reflected shock tube generates these extreme conditions in the test gas for short durations (order milliseconds) by transiently compressing it through a reflected shock process. The CDST has been designed for a nominal test condition of 6 MPa, 900 K slug of air (300 mm long) for a steady test duration of 3 ms. The facility is capable of studying reacting mixtures at higher pressures (up to 150 bar) than other current facilities, whilst still having comparable size (100 mm diameter) and optical access to interrogate the fuel spray with high speed imaging and laser diagnostics.
Technical Paper

Assessing the Sensitivity of Hybrid RANS-LES Simulations to Mesh Resolution, Numerical Schemes and Turbulence Modelling within an Industrial CFD Process

2018-04-03
2018-01-0709
A wide-ranging investigation into the sensitivity of the hybrid RANS-LES based OpenFOAM CFD process at Audi was undertaken. For a range of cars (A1, TT, Q3 & A4) the influence of the computational grid resolution, turbulence model formulation and spatial & temporal discretization is assessed. It is shown that SnappyHexMesh, the Cartesian-prismatic built-in OpenFOAM mesher is unable to generate low y+ grids of sufficient quality for the production Audi car geometries. For high y+ grids there was not a consistent trend of additional refinement leading to improved correlation between CFD and experimental data. Similar conclusions were found for the turbulence models and numerical schemes, where consistent improvements over the baseline setup for all aerodynamic force coefficients were in general not possible. The A1 vehicle exhibited the greatest sensitivity to methodology changes, with the TT showing the least sensitivity.
Technical Paper

Microwave Technique for Liquid Water Detection in Icing Applications

2019-06-10
2019-01-1930
The partial melting of ingested ice crystals can lead to ice accretion in aircraft compressors, but accurately measuring the relatively small fraction of liquid water content in such flows is challenging. Probe-based methods for detecting liquid water content are not suitable for deployment within turbofan engines, and thus alternatives are sought. Recent research has described approaches based on passive microwave sensing. We present here an approach based on active microwave transmission and reflection, employing a vector network analyzer. Utilization of both transmission and reflection provides additional data over and above emission or transmission only, and permits a more controllable environment than passive sensing approaches. The paper specifically addresses the question of whether such an approach is viable within the context of representative icing wind tunnel and engine flow conditions.
Technical Paper

Effect of Thermocouple Size on the Measurement of Exhaust Gas Temperature in Internal Combustion Engines

2018-09-10
2018-01-1765
Accurate measurement of exhaust gas temperature in internal combustion engines is essential for a wide variety of monitoring and design purposes. Typically these measurements are made with thermocouples, which may vary in size from 0.05 mm (for fast response applications) to a few millimetres. In this work, the exhaust of a single cylinder diesel engine has been instrumented both with a fast-response probe (comprising of a 50.8 μm, 127 μm and a 254 μm thermocouple) and a standard 3 mm sheathed thermocouple in order to assess the performance of these sensors at two speed/load conditions. The experimental results show that the measured time-average exhaust temperature is dependent on the sensor size, with the smaller thermocouples indicating a lower average temperature for both speed/load conditions. Subject to operating conditions, measurement discrepancies of up to ~80 K have been observed between the different thermocouples used.
Technical Paper

A Review of the Requirements for Injection Systems and the Effects of Fuel Quality on Particulate Emissions from GDI Engines

2018-09-10
2018-01-1710
Particulate emissions from Gasoline Direct Injection (GDI) engines have been an important topic of recent research interest due to their known environmental effects. This review paper will characterise the influence of different gasoline direct injection fuel systems on particle number (PN) emissions. The findings will be reviewed for engine and vehicle measurements with appropriate driving cycles (especially real driving cycles) to evaluate effects of the fuel injection systems on PN emissions. Recent technological developments alongside the trends of the influence of system pressure and nozzle design on injector tip wetting and deposits will be considered. Besides the engine and fuel system it is known that fuel composition will have an important effect on GDI engine PN emissions. The evaporation qualities of fuels have a substantial influence on mixture preparation, as does the composition of the fuel itself.
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