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Recently there has been a greater awareness of the increased risk of certain injuries associated with air bag deployment, especially the risks to small occupants, often women. These injuries include serious eye and upper extremity injuries and even fatalities. This study investigates the interaction of a deploying air bag with cadaveric upper extremities in a typical driving posture; testing concentrates on female occupants. The goals of this investigation are to determine the risk of upper extremity injury caused by primary contact with a deploying air bag and to elucidate the mechanisms of these upper extremity injuries. Five air bags were used that are representative of a wide range of air bag ‘aggressivities’ in the current automobile fleet. This air bag ‘aggressivity’ was quantified using the response of a dummy forearm under air bag deployment.

This paper evaluates the biofidelity of the Hybrid III 5th percentile female dummy relative to seven small female cadavers tested as out-of-position drivers in static air bag deployment tests. In the out-of-position tests, the chest was positioned against the air bag module in an effort to recreate a worst-case loading environment for the thorax. Two pre-depowered production air bags and a prototype dual-stage air bag were evaluated. Thoracic accelerometers and chestbands were used to compare chest compression, velocity, acceleration, and Viscous Criteria. A statistical comparison of dummy and cadaver results indicate acceptable biofidelity of the Hybrid III dummy with significant differences observed only in the Viscous Criteria.

This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.

Studies show that the pedestrian population at high risk of injury consists of both young children and adults. The goal of this study is to gain understanding in the mechanisms that lead to injuries for children and adults. Multi-body pedestrian human models of two specific anthropometries, a 6year-old child and a 50th percentile adult male, are applied. A vehicle model is developed that consists of a detailed rigid finite element mesh, validated stiffness regions, stiff structures underlying the hood and a suspension model. Simulations are performed in a test matrix where anthropometry, impact speed and impact location are variables. Bumper impact occurs with the tibia of the 50th percentile adult male and with the thigh of the 6-year-old child. The head of a 50th percentile male impacts the lower windshield, while the 6-year-old child's head impacts the front part of the hood.

This research investigates the variation of pedestrian stance in pedestrian-automobile impact using a validated multi-body vehicle and human model. Detailed vehicle models of a small family car and a sport utility vehicle (SUV) are developed and validated for impact with a 50th percentile human male anthropometric ellipsoid model, and different pedestrian stances (struck limb forward, feet together, and struck limb backward) are investigated. The models calculate the physical trajectory of the multi-body models including head and torso accelerations, as well as pelvic force loads. This study shows that lower limb orientation during a pedestrian-automobile impact plays a dominant role in upper body kinematics of the pedestrian. Specifically, stance has a substantial effect on the subsequent impacts of the head and thorax with the vehicle. The variation in stance can change the severity of an injury incurred during an impact by changing the impact region.

This paper presents a computational study of the effects of three parameters on the resulting thoracic injury criteria in side impacts. The parameters evaluated are a) door velocity-time (V-t) profile, b) door interior padding modulus, and c) initial door-to-occupant offset. Regardless of pad modulus, initial offset, or the criterion used to assess injury, higher peak door velocity is shown to correspond with more severe injury. Injury outcome is not, however, found to be sensitive to the door velocity at the time of first occupant contact. A larger initial offset generally is found to result in lower injury, even when the larger offset results in a higher door velocity at occupant contact, because the increased offset results in contact later in the door V-t profile - closer to the point at which the door velocity begins to decrease. Cases of contradictory injury criteria trends are identified, particularly in response to changes in the pad modulus.

Computer simulations, dummy experiments with a new enhanced upper extremity, and small female cadaver experiments were used to analyze the small female upper extremity response under side air bag loading. After establishing the initial position, three tests were performed with the 5th percentile female hybrid III dummy, and six experiments with small female cadaver subjects. A new 5th percentile female enhanced upper extremity was developed for the dummy experiments that included a two-axis wrist load cell in addition to the existing six-axis load cells in both the forearm and humerus. Forearm pronation was also included in the new dummy upper extremity to increase the biofidelity of the interaction with the handgrip. Instrumentation for both the cadaver and dummy tests included accelerometers and magnetohydrodynamic angular rate sensors on the forearm, humerus, upper and lower spine.

This paper presents a load distribution-specific viscoelastic structural characterization of the Hybrid III 50th percentile male anthropomorphic test dummy thorax. The dummy is positioned supine on a high-speed material testing machine and ramp-and-hold tests are performed using a distributed load, a hub load, and a diagonal belt load applied to the anterior thorax of the dummy. The force-deflection response is shown to be linear viscoelastic for all loading conditions when the internal dummy instrumentation is used to measure chest deflection. When an externally measured displacement (i.e., a measurement that includes the superficial skin material) is used for the characterization, a quasilinear viscoelastic characterization is necessary. Linear and quasilinear viscoelastic model coefficients are presented for all three loading conditions.

Crash test dummies rely on biomechanical data from cadaver studies to biofidelically reproduce loading and predict injury. Unfortunately, it is difficult to obtain equivalent measurements of leg loading in a dummy and a cadaver, particularly for bending moments. A methodology is presented here to implant load cells in the tibia and fibula while minimally altering the functional anatomy of the two bones. The location and orientation of the load cells can be measured in all six degrees of freedom from post-test radiographs. Equations are given to transform tibial and fibular load cell measurements from a cadaver or dummy to a common leg coordinate frame so that test data can be meaningfully compared.

Pedestrian finite element models (PFEM) are used to investigate and predict the injury outcomes from vehicle-pedestrian impact. As postmortem human surrogates (PMHS) differ in anthropometry across subjects, it is believed that the biofidelity of PFEM cannot be properly evaluated by comparing a generic anthropometry model against the specific PMHS test data. Global geometric personalization can scale the PFEM geometry to match the height and weight of a specific PMHS, while local geometric personalization via morphing can modify the PFEM geometry to match specific PMHS anatomy. The goal of the current study was to evaluate the benefit of morphed PFEM compared to globally-scaled and generic PFEM by comparing the kinematics against PMHS test results. The AM50 THUMS PFEM (v4.01) was used as a baseline for anthropometry, and personalized PFEM were created to the anthropometric specifications of two obese PMHS used in a previous pedestrian impact study using a mid-size sedan.

Some rollover testing methodologies require specification of vehicle kinematic parameters including travel speed, vertical velocity, roll rate, and pitch angle, etc. at the initiation of vehicle to ground contact, which have been referred to as touchdown conditions. The complexity of the vehicle, as well as environmental and driving input characteristics make prediction of realistic touchdown conditions for rollover crashes, and moreover, identification of parameter sensitivities of these characteristics, is difficult and expensive without simulation tools. The goal of this study was to study the sensitivity of driver input on touchdown parameters and the risk of rollover in cases of steering-induced soil-tripped rollovers, which are the most prevalent type of rollover crashes. Knowing the range and variation of touchdown parameters and their sensitivities would help in picking realistic parameters for simulating controlled rollover tests.

More than half of occupant lower extremity (LEX) injuries due to automotive frontal crashes are in the knee-thigh-hip (KTH) complex. To design the injury countermeasures for the occupant LEX, first the biomechanical and injury responses of the occupant LEX components during automotive frontal crashes should be known. The objective of this study is to develop a detailed biofidelic occupant LEX Finite Element (FE) model based on the component surfaces reconstructed from the medical image data of a 50th percentile male volunteer in a sitting posture. Both volumetric (unstructured) and structural mesh methods were used to generate the solid elements (mostly hexahedral type) to enhance the model simulation accuracy. The FE model includes the femur, tibia, fibula, patella, cartilage, ligaments, menisci, patella tendon, flesh, muscle, and skin. The constitutive material models and their corresponding parameters were defined based on literature data.

The THOR-NT dummy has been developed and continuously improved by NHTSA to provide automotive manufacturers an advanced tool that can be used to assess the injury risk of vehicle occupants in crash tests. With the recent improvements of finite element (FE) technology and the increase of computational power, a validated FE model of THOR may provide an efficient tool for the design optimization of vehicles and their restraint systems. The main goal of this study was to improve biofidelity of a head-neck FE model of THOR-NT dummy. A three-dimensional FE model of the head and neck was developed in LS-Dyna based on the drawings of the THOR dummy. The material properties of deformable parts and the joints properties between rigid parts were assigned initially based on data found in the literature, and then calibrated using optimization techniques.

Originally designed for measuring closed-loop contours such as those around a human thorax, the External Peripheral Instrument for Deformation Measurement (EPIDM), or chestband, was developed to improve the measurement of dummy and cadaver thoracic response during impact. In the closed-loop configuration, the chestband wraps around on itself forming a closed contour. This study investigates the use of the chestband for dynamic deformation measurements in an open-loop configuration. In the open-loop configuration, the chestband does not generally form a closed contour. This work includes enhanced procedures and algorithms for the calculation of chestband deformation contours including the determination of static and dynamic chestband contours under several boundary conditions.

The University of Virginia is investigating the biomechanical response and the injury tolerance of the lower extremities. This paper presents the experimental and simulation work used to study the injury patterns and mechanisms of the ankle/foot complex. The simulation effort has developed a segmented lower limb and foot model for an occupant simulator program to study the interactions of the foot with intruding toepan and pedal components. The experimental procedures include static tests, pendulum impacts, and full-scale sled tests with the Advanced Anthropomorphic Test Device and human cadavers. In these tests, the response of the lower extremities is characterized with analogous dummy and cadaver instrumentation packages that include strain gauges, electrogoniometers, angular rate sensors, accelerometers, and load cells. An external apparatus is applied to the surrogate's lower extremities to simulate the effects of muscle tensing.

The response and risk of injury for occupants in frontal crashes are more severe when structural deformation occurs in the vehicle interior. To reproduce this impact environment in the laboratory, a sled system capable of producing structural intrusion in the footwell region has been developed. The system couples the hydraulic decelerator of the sled to actuator pistons attached to the toepan and floorpan structure of the buck. Characterization of the footwell intrusion event is based on developing a toepan pulse analogous to the acceleration pulse used to characterize sled and vehicle decelerations. Preliminary sled tests with the system indicate that it is capable of simulating a complex sequence of toepan/floorpan translations and rotations.

Sixty-three simulated frontal impacts using cadaveric specimens were performed to examine and quantify the performance of various contemporary automotive restraint systems. Test specimens were instrumented with accelerometers and chest bands to characterize their mechanical responses during the impact. The resulting thoracic injury severity was determined using detailed autopsy and was classified using the Abbreviated Injury Scale. The ability of various mechanical parameters and combinations of parameters to assess the observed injury severities was examined and resulted in the observation that belt restraint systems generally had higher injury rates than air bag restraint systems for the same level of mechanical responses. To provide better injury evaluations from observed mechanical parameters without prior knowledge of what restraint system was being used, a dichotomous process was developed.

This work studies the effect of padding on the force levels in impulsively loaded dummy lower extremities. Tests include the effect of padding incorporated into the soles of shoes and an examination of the potential of shoe padding for mitigating impact loading on the lower extremities. Three different shoes and three paddings were studied using a pendulum impactor; two different padding levels were studied in an impact sled test with simulated translational structural intrusion. The tests indicate a greater than 20% variation in peak axial force imparted to the lower tibia between shoes, and a greater than 50% variation in peak axial force across the paddings tested. From sled tests with simulated structural intruaion, we see a decrease of approximately 15% in peak axial load and a decrease of over 20% in peak anterior/posterior moment.

Two sled systems capable of producing structural intrusion in the footwell region of an automobile have been developed. The first, System A, provides translational toepan intrusion using actuator pistons to drive the footwell structure of the test buck. These actuator pistons are coupled to the hydraulic decelerator of the test sled and are powered by hydraulic energy from the impact event. Resulting footwell intrusion is characterized using a toepan pulse analogous to the acceleration pulse used to characterize sled and vehicle decelerations. Sled tests with System A indicate that it is capable of accurately and repeatably simulating toepan/floorpan intrusion into the occupant footwell. Test results, including a comparison of lower extremity response between intrusion sled tests and no intrusion sled tests, indicate that this system is capable of repeatable, controlled structural intrusion during a sled test impact.

The anatomical dimensions, inertial properties, and mechanical responses of cadaver leg, foot, and ankle specimens were evaluated relative to those of human volunteers and current anthropometric test devices. Dummy designs tested included the Hybrid III, Hybrid III with soft joint stops, ALEX I, and the GM/FTSS lower limbs. Static and dynamic tests of the leg, foot, and ankle were conducted at the laboratories of the Renault Biomedical Research Department and the University of Virginia. The inertial and geometric properties of the dummy lower limbs were measured and compared with cadaver properties and published volunteer values. Compression tests of the leg were performed using static and dynamic loading to determine compliance of the foot and ankle. Quasi-static rotational properties for dorsiflexion and inversion/eversion motion were obtained for the dummy, cadaver, and volunteer joints of the hindfoot.