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Journal Article

Finite Element Modeling of Tire Transient Characteristics in Dynamic Maneuvers

2014-04-01
2014-01-0858
Studying the kinetic and kinematics of the rim-tire combination is very important in full vehicle simulations, as well as for the tire design process. Tire maneuvers are either quasi-static, such as steady-state rolling, or dynamic, such as traction and braking. The rolling of the tire over obstacles and potholes and, more generally, over uneven roads are other examples of tire dynamic maneuvers. In the latter case, tire dynamic models are used for durability assessment of the vehicle chassis, and should be studied using high fidelity simulation models. In this study, a three-dimensional finite element model (FEM) has been developed using the commercial software package ABAQUS. The purpose of this study is to investigate the tire dynamic behavior in multiple case studies in which the transient characteristics are highly involved.
Technical Paper

Modification of the Internal Flows of Thermal Propulsion Systems Using Local Aerodynamic Inserts

2020-09-15
2020-01-2039
Modern thermal propulsion systems (TPS) as part of hybrid powertrains are becoming increasingly complex. They have an increased number of components in comparison to traditionally powered vehicles leading to increased demand in packaging requirements. Many of the components in these systems relate to achieving efficiency gains, weight saving and pollutant reduction. This includes turbochargers and diesel or gasoline particulate filters for example and these are known to be very sensitive to inlet boundary conditions. When overcoming packaging requirements, sub-optimal flow distributions throughout the TPS can easily occur. Moreover, the individual components are often designed in isolation assuming relatively flat and artificially quiescent inlet flow conditions in comparison to those they are actually presented with. Thus, some of the efficiency benefits are lost through reduced component aerodynamic efficiency.
Technical Paper

Predicting Driving Postures and Seated Positions in SUVs Using a 3D Digital Human Modeling Tool

2008-06-17
2008-01-1856
3D digital human modeling (DHM) tools for vehicle packaging facilitate ergonomic design and evaluation based on anthropometry, comfort, and force analysis. It is now possible to quickly predict postures and positions for drivers with selected anthropometry based on ergonomics principles. Despite their powerful visual representation technology for human movements and postures, these tools are still questioned with regard to the validity of the output they provide, especially when predictions are made for different populations. Driving postures and positions of two populations (i.e. North Americans and Koreans) were measured in actual and mock-up SUVs to investigate postural differences and evaluate the results provided by a DHM tool. No difference in driving postures was found between different stature groups within the same population. Between the two populations, however, preferred angles differed for three joints (i.e., ankle, thigh, and hip).
Technical Paper

Avoiding the Pitfalls in Motorsports Data Acquisition

2008-12-02
2008-01-2987
Restrictions on track testing, combined with advances in technology, have contributed to an increased dependence on sensors and data acquisition for diagnosing problems and improving performance in motorsports vehicles. This dependence has created a new set of challenges for race engineers to collect quality data from a vehicle at the track. Successful 7- or 8-post shaker rig testing is highly dependent on the quality of the data acquired at the track. An improperly configured data acquisition system can actually be worse than a faulty sensor. This paper highlights a few of the most common problems in motorsports data acquisition: aliasing and sample rate selection. The effects of these problems are described for typical suspension sensors such as accelerometers, shock potentiometers, load cells, and laser ride height sensors. An experimental case study is presented to explain the implications of these problems.
Technical Paper

Simulation and Bench Testing of a GM 5.3L V8 Engine

2017-03-28
2017-01-1259
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is currently modeling and bench testing powertrain components for a parallel plug-in hybrid electric vehicle (PHEV). The custom powertrain is being implemented in a 2016 Chevrolet Camaro for the EcoCAR 3 competition. The engine, a General Motors (GM) L83 5.3L V8 with Active Fuel Management (AFM) from a 2014 Silverado, is of particular importance for vehicle integration and functionality. The engine is one of two torque producing components in the powertrain. AFM allows the engine to deactivate four of the eight cylinders which is essential to meet competition goals to reduce petroleum energy use and greenhouse gas emissions. In-vehicle testing is performed with a 2014 Silverado on a closed course to understand the criteria to activate AFM. Parameters required for AFM activation are monitored by recording vehicle CAN bus traffic.
Technical Paper

An Extended-Range Electric Vehicle Control Strategy for Reducing Petroleum Energy Use and Well-to-Wheel Greenhouse Gas Emissions

2011-04-12
2011-01-0915
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2008 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Laboratory (ANL) and sponsored by General Motors (GM) and the U.S. Department of Energy (DoE). Following GM's vehicle development process, HEVT established goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in, range-extended hybrid electric vehicle. The challenge involves designing a crossover SUV powertrain to reduce fuel consumption, petroleum energy use and well-to-wheels (WTW) greenhouse gas (GHG) emissions. In order to interface with and control the vehicle, the team added a National Instruments (NI) CompactRIO (cRIO) to act as a hybrid vehicle supervisory controller (HVSC).
Technical Paper

Development and Validation of an E85 Split Parallel E-REV

2011-04-12
2011-01-0912
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended-range hybrid electric vehicle. The competition requires participating teams to improve and redesign a stock Vue XE donated by GM. The result of this design process is an Extended-Range Electric Vehicle (E-REV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design is predicted to achieve an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an estimated all electric range of 69 km (43 miles) [1].
Technical Paper

Refinement and Testing of an E85 Split Parallel EREV

2012-04-16
2012-01-1196
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2009 - 2011 EcoCAR: The NeXt Challenge Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). Following GM's Vehicle Development Process (VDP), HEVT established team goals that meet or exceed the competition requirements for EcoCAR in the design of a plug-in extended range hybrid electric vehicle. The competition requires participating teams to re-engineer a stock crossover utility vehicle donated by GM. The result of this design process is an Extended Range Electric Vehicle (EREV) that uses grid electric energy and E85 fuel for propulsion. The vehicle design has achieved an SAE J1711 utility factor corrected fuel consumption of 2.9 L(ge)/100 km (82 mpgge) with an all-electric range of 87 km (54 miles) [1].
Technical Paper

Hybrid Architecture Selection to Reduce Emissions and Petroleum Energy Consumption

2012-04-16
2012-01-1195
The Hybrid Electric Vehicle Team of Virginia Tech (HEVT) is participating in the 2012 - 2014 EcoCAR 2: Plugging in to the Future Advanced Vehicle Technology Competition series organized by Argonne National Lab (ANL), and sponsored by General Motors Corporation (GM), and the U.S. Department of Energy (DOE). The goals of the competition are to reduce well-to-wheel (WTW) petroleum energy consumption, WTW greenhouse gas and criteria emissions while maintaining vehicle performance, consumer acceptability and safety. Following the EcoCAR 2 Vehicle Development Process (VDP), HEVT will design, build, and refine an advanced technology vehicle over the course of the three year competition using a 2013 Chevrolet Malibu donated by GM as a base vehicle. In year 1 of the competition, HEVT has designed a powertrain to meet and exceed the goals of the competition.
Technical Paper

Design of an All-Revolute, Linkage-Type, Constant-Velocity Coupling

1995-09-01
952133
This paper describes a design methodology for a three degree-of-freedom, linkage-based constant-velocity coupling. This coupling resembles the Clemens coupling patented in 1872 and has evolved from the authors' previous research in parallel mechanisms. This coupling contains only revolute joints and is therefore likely to be more durable and less prone to manufacturing errors than conventional higher-pair couplings. The kinematic configuration, based on the symmetric double octahedral Variable Geometry Truss mechanism (figure 2), has many inherent traits that make it ideal for application to industrial uses. Its parallel design of simple links and revolute joints provide it with high strength, rigidity, and light-weight characteristics. It has a link-joint construction that allows its geometry to be varied for specific applications, such as producing high angular deflection between the input and output shafts.
Technical Paper

CALVIN: Winner of the Fourth Annual Unmanned Ground Vehicle Design Competition

1997-02-24
970174
The Unmanned Ground Vehicle Competition is jointly sponsored by the SAE, the Association for Unmanned Vehicle Systems (AUVS), and Oakland University. College teams, composed of both undergraduate and graduate students, build autonomous vehicles that compete by navigating a 139 meter outdoor obstacle course. The course, which includes a sand pit and a ramp, is defined by painted continuous or dashed boundary lines on grass and pavement. The obstacles are arbitrarily placed, multi-colored plastic-wrapped hay bales. The vehicles must be between 0.9 and 2.7 meters long and less than 1.5 meters wide. They must be either electric-motor or combustion-engine driven and must carry a 9 kilogram payload. All computational power, sensing and control equipment must be carried on board the vehicle. The technologies employed are applicable in Intelligent Transportation Systems (ITS).
Technical Paper

Frictional Behavior of Automotive Interior Polymeric Material Pairs

1997-05-20
972056
As automotive manufacturers continue to increase their use of thermoplastics for interior components (due to cost, weight, …), the potential for frictionally incompatible materials contacting each other, resulting in squeaks and rattles, will also increase. This will go counter to the increased customer demand for quieter interiors. To address this situation, Ford's Advanced Vehicle Technology Squeak and Rattle Prevention Engineering Department and Virginia Tech have developed a tester that can measure friction as a function of relative sliding velocity during frictional instabilities such as stick slip. The Ford/VT team is developing a polymeric material pairing database that will be used as a guide for current and future designs to eliminate potential squeak concerns. Based upon the database, along with a physical property analysis of the various plastic (viscoelastic) materials used in the interior, an analytical model will be developed as a tool to predict frictional behavior.
Technical Paper

Developing a Compact Continuous-State Markov Chain for Terrain Road Profiles

2013-04-08
2013-01-0629
Accurate terrain models provide the chassis designer with a powerful tool to make informed design decisions early in the design process. It is beneficial to characterize the terrain as a stochastic process, allowing limitless amounts of synthetic terrain to be created from a small number of parameters. A continuous-state Markov chain is proposed as an alternative to the traditional discrete-state chain currently used in terrain modeling practice. For discrete-state chains, the profile transitions are quantized then characterized by a transition matrix (with many values). In contrast, the transition function of a continuous-state chain represents the probability density of transitioning between any two states in the continuum of terrain heights. The transition function developed in this work uses a location-scale distribution with polynomials modeling the parameters as functions of the current state.
Technical Paper

Reheating and Sterilization Technology for Food, Waste and Water: Design and Development Considerations for Package and Enclosure

2005-07-11
2005-01-2926
Long-duration space missions require high-quality, nutritious foods, which will need reheating to serving temperature, or sterilization on an evolved planetary base. The package is generally considered to pose a disposal problem after use. We are in the process of development of a dual-use package wherein the food may be rapidly reheated in situ using the technology of ohmic heating. We plan to make the container reusable, so that after food consumption, the package is reused to contain and sterilize waste. This approach will reduce Equivalent System Mass (ESM) by using a compact heating technology, and reducing mass requirements for waste storage. Preliminary tests of the package within a specially-designed ohmic heating enclosure show that ISS menu item could easily be heated using ohmic heating technology. Mathematical models for heat transfer were used to optimize the layout of electrodes to ensure uniform heating of the material within the package.
Technical Paper

Real Time Bearing Defect Classification Using Time Domain Analysis and Deep Learning Algorithms

2023-04-11
2023-01-0096
Structural Health Monitoring (SHM), especially in the field of rotary machinery diagnosis, plays a crucial role in determining the defect category as well as its intensity in a machine element. This paper proposes a new framework for real-time classification of structural defects in a roller bearing test rig using time domain-based classification algorithms. Along with the bearing defects, the effect of eccentric shaft loading has also been analyzed. The entire system comprises of three modules: sensor module – using accelerometers for data collection, data processing module – using time-domain based signal processing algorithms for feature extraction, and classification module – comprising of deep learning algorithms for classifying between different structural defects occurring within the inner and outer race of the bearing.
Technical Paper

Enhanced Low-Order Model with Radiation for Total Temperature Probe Analysis and Design

2017-09-19
2017-01-2047
Analysis and design of total temperature probes for accurate measurements in hot, high-speed flows remains a topic of great interest in aerospace propulsion and a number of other engineering areas. Despite an extensive prior literature on the subject, prediction of error sources from convection, conduction and radiation is still an area of great concern. For hot-flow conditions, the probe is normally mounted in a cooled support, leading to substantial axial conduction along the length of the probe. Also, radiation plays a very important role in most hot, high-speed conditions. One can apply detailed computational methods for simultaneous convection, conduction and radiation heat transfer, but such approaches are not suitable for rapid, routine analysis and design studies. So, there is still a place for low-order approximate methods, and that is the subject of this paper.
Technical Paper

Estimation of Vehicle Tire-Road Contact Forces: A Comparison between Artificial Neural Network and Observed Theory Approaches

2018-04-03
2018-01-0562
One of the principal goals of modern vehicle control systems is to ensure passenger safety during dangerous maneuvers. Their effectiveness relies on providing appropriate parameter inputs. Tire-road contact forces are among the most important because they provide helpful information that could be used to mitigate vehicle instabilities. Unfortunately, measuring these forces requires expensive instrumentation and is not suitable for commercial vehicles. Thus, accurately estimating them is a crucial task. In this work, two estimation approaches are compared, an observer method and a neural network learning technique. Both predict the lateral and longitudinal tire-road contact forces. The observer approach takes into account system nonlinearities and estimates the stochastic states by using an extended Kalman filter technique to perform data fusion based on the popular bicycle model.
Technical Paper

A Two-Step Combustion Model of Iso-Octane for 3D CFD Combustion Simulation in SI Engines

2019-04-02
2019-01-0201
The application of Computational Fluid Dynamics (CFD) for three-dimensional (3D) combustion analysis coupled with detailed chemistry in engine development is hindered by its expensive computational cost. Chemistry computation may occupy as much as 90% of the total computational cost. In the present paper, a new two-step iso-octane combustion model was developed for spark-ignited (SI) engine to maximize computational efficiency while maintaining acceptable accuracy. Starting from the model constants of an existing global combustion model, the new model was developed using an approach based on sensitivity analysis to approximate the results of a reference skeletal mechanism. The present model involves only five species and two reactions and utilizes only one uniform set of model constants. The validation of the new model was performed using shock tube and real SI engine cases.
Technical Paper

Development of a Multi-Disciplinary Optimization Framework for Nonconventional Aircraft Configurations in PACELAB APD

2015-09-15
2015-01-2564
1 Most traditional methods and equations for estimating the structural and nonstructural weights and aerodynamics used at the aircraft conceptual design phase are empirical relations developed for conventional tube-and-wing aircraft. In a computation-heavy design process, such as Multidisciplinary Design and Optimization (MDO) simplicity of calculation is paramount, and for conventional configurations the aforementioned approaches work well enough for conceptual design. But, for non-traditional designs such as strut-braced winged aircraft, empirical data is generally not available and the usual methods can no longer apply. One solution to this is a movement toward generalized physics-based methods that can apply equally well to conventional or non-traditional configurations.
Technical Paper

Animal-Vehicle Encounter Naturalistic Driving Data Collection and Photogrammetric Analysis

2016-04-05
2016-01-0124
Animal-vehicle collision (AVC) is a significant safety issue on American roads. Each year approximately 1.5 million AVCs occur in the U.S., the majority of them involving deer. The increasing use of cameras and radar on vehicles provides opportunities for prevention or mitigation of AVCs, particularly those involving deer or other large animals. Developers of such AVC avoidance/mitigation systems require information on the behavior of encountered animals, setting characteristics, and driver response in order to design effective countermeasures. As part of a larger study, naturalistic driving data were collected in high AVC incidence areas using 48 participant-owned vehicles equipped with data acquisition systems (DAS). Continuous driving data including forward video, location information, and vehicle kinematics were recorded. The respective 11TB dataset contains 35k trips covering 360K driving miles.
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