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Journal Article

Efficient Approximate Methods for Predicting Behaviors of Steel Hat Sections Under Axial Impact Loading

2010-04-12
2010-01-1015
Hat sections made of steel are frequently encountered in automotive body structural components such as front rails. These components can absorb significant amount of impact energy during collisions thereby protecting occupants of vehicles from severe injury. In the initial phase of vehicle design, it will be prudent to incorporate the sectional details of such a component based on an engineering target such as peak load, mean load, energy absorption, or total crush, or a combination of these parameters. Such a goal can be accomplished if efficient and reliable data-based models are available for predicting the performance of a section of given geometry as alternatives to time-consuming and detailed engineering analysis typically based on the explicit finite element method.
Journal Article

Self-Regulation Minimizes Crash Risk from Attentional Effects of Cognitive Load during Auditory-Vocal Tasks

2014-04-01
2014-01-0448
This study reanalyzes the data from a recent experimental report from the University of Utah investigating the effect on driving performance of auditory-vocal secondary tasks (such as cell phone and passenger conversations, speech-to-text, and a complex artificial cognitive task). The current objective is to estimate the relative risk of crashes associated with such auditory-vocal tasks. Contrary to the Utah study's assumption of an increase in crash risk from the attentional effects of cognitive load, a deeper analysis of the Utah data shows that driver self-regulation provides an effective countermeasure that offsets possible increases in crash risk. For example, drivers self-regulated their following distances to compensate for the slight increases in brake response time while performing auditory-vocal tasks. This new finding is supported by naturalistic driving data showing that cell phone conversation does not increase crash risk above that of normal baseline driving.
Journal Article

An Unbiased Estimate of the Relative Crash Risk of Cell Phone Conversation while Driving an Automobile

2014-04-01
2014-01-0446
A key aim of research into cell phone tasks is to obtain an unbiased estimate of their relative risk (RR) for crashes. This paper re-examines five RR estimates of cell phone conversation in automobiles. The Toronto and Australian studies estimated an RR near 4, but used subjective estimates of driving and crash times. The OnStar, 100-Car, and a recent naturalistic study used objective measures of driving and crash times and estimated an RR near 1, not 4 - a major discrepancy. Analysis of data from GPS trip studies shows that people were in the car only 20% of the time on any given prior day at the same clock time they were in the car on a later day. Hence, the Toronto estimate of driving time during control windows must be reduced from 10 to 2 min.
Journal Article

Improvement in Vehicle Motion Performance by Suppression of Aerodynamic Load Fluctuations

2015-04-14
2015-01-1537
This study focuses on fluctuations in the aerodynamic load acting on a hatchback car model under steady-state conditions, which can lead to degeneration of vehicle motion performance due to excitation of vehicle vibrations. Large eddy simulations were first conducted on a vehicle model based on a production hatchback car with and without additional aerodynamic devices that had received good subjective assessments by drivers. The numerical results showed that the magnitudes of the lateral load fluctuations were larger without the devices at Strouhal numbers less than approximately 0.1, where surface pressure fluctuations indicated a negative correlation between the two sides of the rear end, which could give rise to yawing and rolling vibrations. Based on the numerical results, wind-tunnel tests were performed with a 28%-scale hatchback car model.
Journal Article

Clarification of Transient Characteristics by Coupled Analysis of Powertrains and Vehicles

2016-04-05
2016-01-1314
With the goal of improving drivability, this research aimed to clarify the mechanism of vehicle longitudinal acceleration, focusing on tip-in acceleration. Conventional typical analysis methods include experimental modal and model-based analysis. However, since the former requires the measurement of impulses and other input forces while the vehicle is stopped, measurement under actual driving conditions is difficult. The latter requires characteristic values such as the stiffness and damping coefficients to be identified in advance, which cannot be achieved either easily or precisely. Therefore, this paper proposes a new experiment-based analysis method. This method enables the acquisition of engine torque and transmission torque/force by measuring only the acceleration values of some components under driving conditions.
Journal Article

Verification of ASSTREET Driver-Agent Model by Collaborating with the Driving Simulator

2012-04-16
2012-01-1161
This paper proposes a novel method of verifying comprehensive driver model used for the evaluation of driving safety systems, which is achieved by coupling the traffic simulation and the driving simulator (DS). The method consists of three-step procedure. In the first step, an actual driver operates a DS vehicle in the traffic flow controlled by the traffic simulation. Then in the next step, the actual driver is replaced by a driver model and the surrounding vehicle maneuvers are replayed using the recorded data from the first step. Then, the maneuver by the driver model is compared directly with the actual driver's maneuver along the simulation time steps.
Journal Article

Vehicle and Occupant Safety Protection CAE Simulation

2010-04-12
2010-01-1319
The objective of this research is to investigate the effect of the blast load on the vehicle and occupant and identify the sensitivity of the vehicle parameters to the blast load, therefore figure out the design solution to protect the vehicle and occupant. CAE explicit commercial code, LSDYNA, is applied in this research with adopting CONWEP method for the blast load. The LSDYNA 95th percentile Hybrid III dummy model is used for occupant simulation. Seat, seat belt, and underbody and underbody armor are interested areas in the design to meet the survivability and weight target. The results show the protection can be effectively achieved through employing the new design method in three areas mentioned above.
Technical Paper

Improvement of Vehicle Dynamics Based on Human Sensitivity (Second Report) -A Study of Cornering Feel-

2007-04-16
2007-01-0447
Vehicle body movements that occur during cornering have a strong influence on the evaluation of ride and handling. As a first step, we analyze subjective comments from trained drivers and find that the sense of vision played a major part in cornering feel. As a result of quantitative evaluations, we hypothesize that smaller time lag between roll angle and pitch angle made cornering feel better. We perform a human sensitivity evaluation, which confirmed this hypothesis. Given this result, we derive analytical equations for the roll center kinematics and the damping characteristics, in order to find a theoretical condition for the time lag of 0sec (giving a good cornering feel). We verify this by experiment.
Technical Paper

Twenty-Year Review of Polymer-Clay Nanocomposites at Toyota Central R&D Labs., Inc.

2007-04-16
2007-01-1017
More than twenty years have passed since we invented polymer-clay nanocomposites (PCN), in which only a few wt.-% of silicate is randomly and homogeneously dispersed in the polymer matrix. When molded, these nanocomposites show superior properties compared to pristine polymers such as tensile strength, tensile modulus, heat distortion temperature, gas barrier property, and so on. The number of papers on PCN has increased rapidly in recent years, reaching over 500 only in 2005. As the pioneers of the new technology, we will review its history highlighting our works. Epoch-making events of PCN are as follows: In 1985, The first PCN, nylon 6-clay hybrid (NCH), was invented. In 1987, NCH was first presented at the ACS Fall Meetings. In 1989, NCH was presented at the MRS Fall Meetings, firing PCN. In 1989, Toyota launched cars equipped with a NCH part. In 1996, Clay was found to cause a memory effect in liquid crystals.
Technical Paper

Vehicle Transient Response Based on Human Sensitivity

2008-04-14
2008-01-0597
Grip feeling is an important facet in vehicle dynamics evaluation from a driver satisfaction and enjoyment standpoint. To improve grip feeling, we analyzed the subjective comments from test driver's about grip feeling and an evaluated human sensitivity to lateral motion. As a result, we found that drivers evaluate transient grip feeling according to the magnitude of lateral jerk. Next, we analyzed what vehicle parameters affect lateral jerk by using theoretical equations. As a result, we found that cornering power is an important parameter, especially the cornering power of rear tires as they can be create larger lateral jerk than can front tires.
Technical Paper

Development of a Finite Element Model of the Human Neck

1998-11-02
983157
A three-dimensional finite element model of a human neck has been developed in an effort to study the mechanics of cervical spine while subjected to impacts. The neck geometry was obtained from MRI scans of a 50th percentile male volunteer. This model, consisting of the vertebrae from C1 through T1 including the intervertebral discs and posterior elements, was constructed primarily of 8-node brick elements. The vertebrae were modeled using linear elastic-plastic materials, while the intervertebral discs were modeled using linear viscoelastic materials. Sliding interfaces were defined to simulate the motion of synovial facet joints. Anterior and posterior longitudinal ligaments, facet joint capsular ligaments, alar ligaments, transverse ligaments, and anterior and posterior atlanto-occipital membranes were modeled as nonlinear bar elements or as tension-only membrane elements. A previously developed head and brain model was also incorporated.
Technical Paper

Structural Design Technology for Brake Squeal Reduction Using Sensitivity Analysis

2010-10-10
2010-01-1691
The finite element method (FEM) is effective for analyzing brake squeal phenomena. Although FEM analysis can be used to easily obtain squeal frequencies and complex vibration modes, it is difficult to identify how to modify brake structure design or contact conditions between components. Therefore, this study deals with a practical design method using sensitivity analysis to reduce brake squeal, which is capable of optimizing both the structure of components and contact conditions. A series of analysis processes that consist of modal reduction, complex eigenvalue analysis, sensitivity analysis and optimization analysis is shown and some application results are described using disk brake systems.
Technical Paper

Enhanced Identification Algorithms for Battery Models under Noisy Measurements

2010-11-02
2010-01-1768
This paper aims to develop some enhanced identification algorithms for real time characterization of battery dynamics. The core of such a system is advanced system identification techniques that provide fast tracking capability to update battery cell's individual models in real-time operation. Due to inevitable measurement noises on voltage and current observations, the identification algorithms must perform under both input and output noises, leading to more challenging issues than standard identification problems. It is shown that typical battery models may not be identifiable, unique battery model features require modified input/output expressions, and standard least-squares identification methods will encounter identification bias. This paper devises modified model structure and algorithms to resolve these issues. System identifiabihty, algorithm convergence, identification bias, and bias correction mechanisms are established.
Technical Paper

Evaluation Method for Verbal Interface while Driving from the Viewpoint of Safety

2001-03-05
2001-01-0356
This study proposes an evaluation method for a verbal interface while driving. In this method, the reaction time is measured and the rate of the delayed reaction time trial is used as an index. We have designed a new reaction time test procedure that contains stimulus, perception, attention, choice and response. Based on results of an actual vehicle experiment, we indicate that our method has better examination capability than using the average reaction time as an index and that we can find the time that tends to delay the reaction during a verbal task by processing the delayed reaction time trial.
Technical Paper

First Order Analysis for Automotive Body Structure Design - Part 3: Crashworthiness Analysis Using Beam Elements

2004-03-08
2004-01-1660
We have proposed First Order Analysis (FOA) as a method, which the engineering designers themselves can use easily in an initial design stage. In this paper, we focus on the crashworthiness, and present the method to predict the collapse behavior of the frame member. This method is divided into two parts. Those are (1) collapse analysis under loading conditions of combined axial force and bending moment to the cantilever, and (2) collapse analysis of structural member considering the previously obtained moment - rotation angle relationship using the beam element. In comparison with the results according to the detailed Finite Element Analysis (FEA) model, effectiveness and validity of this method are presented.
Technical Paper

A tibial mid-shaft injury mechanism in frontal automotive crashes

2001-06-04
2001-06-0241
Lower extremity injuries in frontal automotive crashes usually occur with footwell intrusion where both the knee and foot are constrained. In order to identify factors associated with tibial shaft injury, a series of numerical simulations were conducted using a finite element model of the whole human body. These simulations demonstrated that tibial mid-shaft injuries in frontal crashes could be caused by an abrupt change in velocity and a high rate of footwell intrusion.
Technical Paper

Statistical Model and Simulation of Engine Torque and Speed Correlation

2001-09-24
2001-01-3686
Even under steady state operating conditions, the pressure variation in individual cylinders, and the corresponding gas-pressure torque are subjected to small random fluctuations from cycle to cycle. The gas-pressure torque of a cylinder may be expressed as a sum of harmonically variable components, each harmonic being affected by these fluctuations. A probabilistic model of the vector interpreting such a harmonic component is developed and used to determine the statistical parameters of the resultant random vector representing the corresponding harmonic order of the engine torque. At the low frequencies of the lowest harmonic orders of the engine torque the crankshaft behaves like a rigid body. This behavior permits to correlate the statistical parameters of the same harmonic components of the resultant torque and of the measured engine speed. This correlation is proved by experiments and used to identify faulty cylinders.
Technical Paper

Analysis of Poor Engine Response Caused by MTBE-Blended Gasoline from the Standpoint of Fuel Evaporation

1992-02-01
920800
Fifty percent distillation temperature (T50) can be used as a warm-up driveability indicator for a hydrocarbon-type gasoline. MTBE-blended gasoline, however, provides poorer driveability than a hydrocarbon-type gasoline with the same T50. The purposes of this paper are to examine the reason for poor engine driveability caused by MTBE-blended gasolines, and to propose a new driveability indicator for gasolines including MTBE-blended gasolines. The static and dynamic evaporation characteristics of MTBE-blended gasolines such as the evaporation rate and the behavior of each component during evaporation were analyzed mainly by using Gas Chromatography/Mass Spectrometry. The results of the analysis show that the MTBE concentration in the vapor, evaporated at ambient temperature (e.g. 24°C), is higher than that in the original gasoline. Accordingly, the fuel vapor with enriched MTBE flows into the combustion chamber of an engine just after the throttle valve is opened.
Technical Paper

An Ultrasonic Proximity System for Automobile Collision Avoidance

1992-02-01
920393
The Ultrasonic Collision Avoidance System is designed to eliminate collisions when cars, trucks, and other vehicles are backing up. Many backup collisions result when objects are not in view or when a driver underestimates the distance to the object. The Ultrasonic Proximity System warns the driver of objects in the path and displays the distance to the object. The distance to an object is represented by a 10 segment light emitting diode (LED) bar graph. If all LED's are off, the object is more than 10 feet away. The first LED will illuminate at approximately 10 feet, and as the vehicle moves closer to the obstruction more LED's illuminate, about 1 LED per foot. If the object is closer than 1′-6″, the last LED will illuminate and an audible alarm will sound.
Technical Paper

SID Response Data in a Side Impact Sled Test Series

1992-02-01
920350
Heidelberg-type side impact sled tests were conducted using SID side impact dummies. These tests were run under similar conditions to a series of cadaveric sled tests funded by the Centers for Disease Control in the same lab. Tests included 6.7 and 9 m/s (15 and 20 mph) unpadded and 9 m/s padded tests. The following padding was used at the thorax: ARSAN, ARCEL, ARPAK, ARPRO, DYTHERM, 103 and 159 kPa (15 and 23 psi) crush strength paper honeycomb, and an expanded polystyrene. In all padded tests the dummy Thoracic Trauma Index, TTI(d) was below the value of 85 set by federal rulemaking (49 CFR, Part 571 et al., 1990). In contrast, cadavers in 9 m/s sled tests did not tolerate ARSAN 601 (MAIS 5) and 23 psi (159 kPa) paper honeycomb (MAIS 5), and 20 psi (138 kPa) Verticel™ honeycomb (MAIS 4), but tolerated 15 psi (103 kPa) paper honeycomb (average thoracic MAIS 2.3 in six tests).
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