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Technical Paper

Step by Step Conversion of ICE Motorcycle to a BEV Configuration

2020-04-14
2020-01-1436
With the mass movement toward electrification and renewable technologies, the scope of innovation of electrification has gone beyond the automotive industry into areas such as electric motorcycle applications. This paper provides a discussion of the methodology and complexities of converting an internal combustion motorcycle to an electric motorcycle. In developing this methodology, performance goals including, speed limits, range, weight, charge times, as well as riding styles will be examined and discussed. Based on the goals of this paper, parts capable of reaching the performance targets are selected accordingly. Documentation of the build process will be presented along with the constraints, pitfalls, and difficulties associated with the process of the project. The step-by-step process that is developed can be used as a guideline for future build and should be used as necessary.
Technical Paper

Experimental Evaluation of Longitudinal Control for Automated Vehicles through Vehicle-in-the-Loop Testing

2020-04-14
2020-01-0714
Automated driving functionalities delivered through Advanced Driver Assistance System (ADAS) have been adopted more and more frequently in consumer vehicles. The development and implementation of such functionalities pose new challenges in safety and functional testing and the associated validations, due primarily to their high demands on facility and infrastructure. This paper presents a rather unique Vehicle-in-the-Loop (VIL) test setup and methodology compared those previously reported, by combining the advantages of the hardware-in-the-loop (HIL) and traditional chassis dynamometer test cell in place of on-road testing, with a multi-agent real-time simulator for the rest of test environment.
Journal Article

Static and Dynamic Instabilities of Electrostatic Actuated MEMS Devices

2008-04-14
2008-01-0915
Fast and accurate characterization of stability regions and operational range with respect to pull-in voltage and displacement is critical in the design and development of MEMS resonators and switches. This paper presents a mathematical and computational procedure for modeling and analysis of static and dynamic instabilities of capacitive microdevices employing resonant microbeams. The mathematical model consists of a nonlinear microbeam under distributed electrostatic actuation and squeeze film damping. The coupled system is described by the nonlinear beam equation and a modified compressible Reynolds equation to account for the rarefied gas in the narrow gap between the microbeam and substrate. The Differential Quadrature Method (DQM) is used to discretize partial differential equations of motion and solve for static deflection, natural frequencies, static pull-in voltage, and quality factors for various encapsulation air pressures and applied DC voltages.
Journal Article

Development of the Enhanced Peripheral Detection Task: A Surrogate Test for Driver Distraction

2012-04-16
2012-01-0965
Up to now, there is no standard methodology that addresses how driver distraction is affected by perceptual demand and working memory demand - aside from visual allocation. In 2009, the Peripheral Detection Task (PDT) became a NHTSA recommended measure for driver distraction [1]. Then the PDT task was renamed as the Detection Response Task (DRT) because the International Standards Organization (ISO) has identified this task as a potential method for assessing selective attention in detection of visual, auditory, tactile and haptic events while driving. The DRT is also under consideration for adoption as an ISO standard surrogate test for driver performance for new telematics designs. The Wayne State University (WSU) driver imaging group [2, 3] improved the PDT and created the Enhanced Peripheral Detection Task I (EPDT-I) [4]. The EPDT-I is composed of a simple visual event detection task and a video of a real-world driving scene.
Journal Article

Iterative Learning Control for a Fully Flexible Valve Actuation in a Test Cell

2012-04-16
2012-01-0162
An iterative learning control (ILC) algorithm has been developed for a test cell electro-hydraulic, fully flexible valve actuation system to track valve lift profile under steady-state and transient operation. A dynamic model of the plant was obtained from experimental data to design and verify the ILC algorithm. The ILC is implemented in a prototype controller. The learned control input for two different lift profiles can be used for engine transient tests. Simulation and bench test are conducted to verify the effectiveness and robustness of this approach. The simple structure of the ILC in implementation and low cost in computation are other crucial factors to recommend the ILC. It does not totally depend on the system model during the design procedure. Therefore, it has relatively higher robustness to perturbation and modeling errors than other control methods for repetitive tasks.
Technical Paper

Active Damping of Engine Idle Speed Oscillation by Applying Adaptive Pid Control

2001-03-05
2001-01-0261
This paper investigates the use of an adaptive proportional-integral-derivative (APID) controller to reduce a combustion engine crankshaft speed pulsation. Both computer simulations and engine test rig experiments are used to validate the proposed control scheme. The starter/alternator (S/A) is used as the actuator for engine speed control. The S/A is an induction machine. It produces a supplemental torque source to cancel out the fast engine torque variation. This machine is placed on the engine crankshaft. The impact of the slowly varying changes in engine operating conditions is accounted for by adjusting the APID controller parameters on-line. The APID control scheme tunes the PID controller parameters by using the theory of adaptive interaction. The tuning algorithm determines a set of PID parameters by minimizing an error function. The error function is a weighted combination of the plant states and the required control effort.
Technical Paper

Characteristics of a Common Rail Diesel Injection System under Pilot and Post Injection Modes

2002-03-04
2002-01-0218
Experiments were conducted to investigate the characteristics of a common rail fuel injection system using a flow rate test rig and a single cylinder research diesel engine. Experiments covered speeds and loads typical to engine conditions under Hybrid Electric Vehicle operation. Different injection modes were investigated including main injection, main-post injection and pilot-main injection. The analysis indicated that the common rail fuel pressure affects all the injection parameters including the start of fuel delivery, its duration and amount under all modes of injection. Also, the pressure waves produced in the system have an impact on the operation of the nozzle-needle and fuel delivery particularly in the main-post injection mode.
Technical Paper

An Experimental Assessment of Turbulence Production, Reynolds Stress and Length Scale (Dissipation) Modeling in a Swirl-Supported DI Diesel Engine

2003-03-03
2003-01-1072
Simultaneous measurements of the radial and the tangential components of velocity are obtained in a high-speed, direct-injection diesel engine typical of automotive applications. Results are presented for engine operation with fuel injection, but without combustion, for three different swirl ratios and four injection pressures. With the mean and fluctuating velocities, the r-θ plane shear stress and the mean flow gradients are obtained. Longitudinal and transverse length scales are also estimated via Taylor's hypothesis. The flow is shown to be sufficiently homogeneous and stationary to obtain meaningful length scale estimates. Concurrently, the flow and injection processes are simulated with KIVA-3V employing a RNG k-ε turbulence model. The measured turbulent kinetic energy k, r-θ plane mean strain rates ( 〈Srθ〉, 〈Srr〉, and 〈Sθθ〉 ), deviatoric turbulent stresses , and the r-θ plane turbulence production terms are compared directly to the simulated results.
Technical Paper

Driver Demand: Eye Glance Measures

2016-04-05
2016-01-1421
This study investigated driver glances while engaging in infotainment tasks in a stationary vehicle while surrogate driving: watching a driving video recorded from a driver’s viewpoint and projected on a large screen, performing a lane-tracking task, and performing the Tactile Detection Response Task (TDRT) to measure attentional effects of secondary tasks on event detection and response. Twenty-four participants were seated in a 2014 Toyota Corolla production vehicle with the navigation system option. They performed the lane-tracking task using the vehicle’s steering wheel, fitted with a laser pointer to indicate wheel movement on the driving video. Participants simultaneously performed the TDRT and a variety of infotainment tasks, including Manual and Mixed-Mode versions of Destination Entry and Cancel, Contact Dialing, Radio Tuning, Radio Preset selection, and other Manual tasks. Participants also completed the 0-and 1-Back pure auditory-vocal tasks.
Technical Paper

Pulse Power Testing of Batteries and Supercapacitors for Hybrid Electric Vehicle Applications: A Comparison of Constant Current, Constant Power, and Ramped Power Transients

2013-04-08
2013-01-1535
The central performance requirement for electrochemical energy storage systems for the full power-assist hybrid electric vehicle (HEV) is pulse power capability, typically 25-40 kW pulse power capability for 10 seconds duration. Standard test procedures utilize constant current pulses. However, in the HEV application, the power transient for acceleration is a ramped power transient and the power transient for regenerative braking power is a descending power ramp. This paper compares the usable power capability of batteries and supercapacitors under constant current, constant power, and ramped power transients. Although the usable battery discharge power is relatively insensitive to the transient type applied, 10-40% higher regenerative braking charge capability is observed with ramped power transients. With supercapacitors, the discharge and charge capability is much more strongly dependent on the type of power transient.
Technical Paper

Simulation of Diesel Engines Cold-Start

2003-03-03
2003-01-0080
Diesel engine cold-start problems include long cranking periods, hesitation and white smoke emissions. A better understanding of these problems is essential to improve diesel engine cold-start. In this study computer simulation model is developed for the steady state and transient cold starting processes in a single-cylinder naturally aspirated direct injection diesel engine. The model is verified experimentally and utilized to determine the key parameters that affect the cranking period and combustion instability after the engine starts. The behavior of the fuel spray before and after it impinges on the combustion chamber walls was analyzed in each cycle during the cold-start operation. The analysis indicated that the accumulated fuel in combustion chamber has a major impact on engine cold starting through increasing engine compression pressure and temperature and increasing fuel vapor concentration in the combustion chamber during the ignition delay period.
Technical Paper

Equivalent Drive Cycle Analysis, Simulation, and Testing - Wayne State University's On-Road Route for EcoCAR2

2013-04-08
2013-01-0549
The Wayne State University (WSU) EcoCAR2 student team is participating in a design competition for the conversion of a 2013 Chevrolet Malibu into a plug-in hybrid. The team created a repeatable on-road test drive route using local public roads near the university that would be of similar velocity ranges contained in the EcoCAR2 4-Cycle Drive Schedule - a weighted combination of four different EPA-based drive cycles (US06 split into city and highway portions, all of the HWFET, first 505 seconds portion of UDDS). The primary purpose of the team's local on-road route was to be suitable for testing the team's added hybrid components and control strategy for minimizing petroleum consumption and tail pipe emissions. Comparison analysis of velocities was performed between seven local routes and the EcoCAR2 4-Cycle Drive Schedule. Three of the seven local routes had acceptable equivalence for velocity (R₂ ≻ 0.80) and the team selected one of them to be the on-road test drive route.
Technical Paper

Time Series Modeling of Terrain Profiles

2005-11-01
2005-01-3561
Every time we measure the terrain profiles we would get a different set of data due to the measuring errors and due to the fact that the linear tracks on which the measuring vehicle travels can not be exactly the same every time. However the data collected at different times from the same terrain should share the similar intrinsic properties. Hence it is natural to consider statistical modeling of the terrain profiles. In this paper we shall use the time series models with time being the distance from the starting point. We receive data from the Belgian Block and the Perryman3 testing tracks. The Belgian Block data are shown to behave like a uniformly modulated process([7]), i.e. it is the product of a deterministic function and a stationary process. The modeling of the profiles can be done by estimating the deterministic function and fit the stationary process with a well-known ARMA model. The Perryman3 data are more irregular.
Technical Paper

Shape Memory Effect of TiNi Short Fiber on Mechanical Properties of TiNi/Al6061 Composite

2005-04-11
2005-01-1391
A composite of an aluminum matrix reinforced by short TiNi shape memory alloy (SMA) fibers was fabricated. The processing and thermomechanical behaviors of the composite TiNi/Al6061 were investigated experimentally and analytically. Optimal hot-pressing conditions of TiNi/Al6061 processing were identified. The shape memory effect (SME) was activated by prestraining the composite at the temperature between Ms and As, followed by heating up to Af. SME on mechanical properties, such as microhardness, yield stresses of the composite, were investigated. A computational model for the strengthening mechanism of the short fiber metal matrix composite was utilized to analyze SME on yield stress of the composite. Yield stress of the composite as a function of prestrain was predicted numerically and verified experimentally.
Technical Paper

Characterization and Simulation of a Unit Injector

1975-02-01
750773
The characteristics of the diesel engine unit injector were studied both theoretically and experimentally. The transient fuel pressure in the unit injector was indirectly measured by using strain gauges placed in different locations on the drive train, between the cam and plunger. The events which take place during the injection process were analyzed and the effects of several design and operating variables on the different injection parameters were determined. Computer simulation showed a fairly good agreement between computed and experimental results.
Technical Paper

HD-Map Based Ground Truth to Test Automated Vehicles

2022-03-29
2022-01-0097
Over the past decade there has been significant development in Automated Driving (AD) with continuous evolution towards higher levels of automation. Higher levels of autonomy increase the vehicle Dynamic Driving Task (DDT) responsibility under certain predefined Operational Design Domains (in SAE level 3, 4) to unlimited ODD (in SAE level 5). The AD system should not only be sophisticated enough to be operable at any given condition but also be reliable and safe. Hence, there is a need for Automated Vehicles (AV) to undergo extensive open road testing to traverse a wide variety of roadway features and challenging real-world scenarios. There is a serious need for accurate Ground Truth (GT) to locate the various roadway features which helps in evaluating the perception performance of the AV at any given condition. The results from open road testing provide a feedback loop to achieve a mature AD system.
Technical Paper

Modeling of Dynamic Responses of Injectors for an Automotive Fuel Rail System

1999-03-01
1999-01-0795
This paper presents a computer model for simulating dynamic responses inside an injector of an automotive fuel rail system. The injector contains a filter at the top, a coil spring in the middle, and a needle and orifices at the bottom. The equations of motion for unsteady one-dimensional flow are derived for the fluid flowing through the injector. The needle motion is described by a second order ordinary differential equation. The forces exerted on the needle include the magnetic force that controls the opening and closing of the injector and the coil spring force. To account for the loss of kinetic energy, we define two loss factors Ka and Kb. The former describes the loss of kinetic energy as fluid enters the injector through the filter at the top, and the latter depicts that as fluid is ejected into a large chamber through the passage between the needle and the needle seat and across four orifices at the bottom of the injector.
Technical Paper

Prediction of Pressure Fluctuations Inside an Automotive Fuel Rail System

1999-03-01
1999-01-0561
A computer model is developed for predicting pressure fluctuations inside an automotive electronic fuel rail system, which consists of six injectors connected in series through pipelines and a pressure regulator. The pressure fluctuations are mainly caused by opening and closing of injectors fired in a particular order. The needles that control the opening and closing of the injectors are modeled by mass- spring-dashpot systems, whose equations of motion are governed by a second order ordinary differential equations. A similar second order ordinary differential equation is used to describe the motion of the membrane with nonlinear stiffness inside the pressure regulator. The responses of injectors and pressure regulator are coupled by unsteady one-dimensional flow through the pipelines. The pressure fluctuations are also required to satisfy a one-dimensional damped wave equation. To validate this computer model, pressure fluctuations inside injectors and pipelines are calculated.
Technical Paper

Simulation and Comparison of Autoignition of Homogeneous Fuel/Air Mixtures and Sprays in Diesel Engines

2016-04-05
2016-01-0311
All previous correlations of the ignition delay (ID) period in diesel combustion show a positive activation energy, which means that shorter ID periods are achieved at higher charge temperatures. This is not the case in the autoignition of most homogeneous hydrocarbons-air mixtures where they experience the NTC (Negative Temperature Coefficient ) regime in the intermediate temperature range, from about 800 K to 1000 K). Here, the autoignition reactions slow down and longer ID periods are experienced at higher temperatures. Accordingly the global activation energy for the autoignition reactions of homogeneous mixtures should vary from positive to negative values.
Technical Paper

Chassis Lightweight Hole Placement with Weldline Evaluation

2021-01-07
2020-01-5217
Vehicle weight-driven design comes amid rising higher fuel efficiency standards and must meet the criteria—pass proving ground (PG) test events that are equivalent to customer usage. Computer-aided engineering (CAE) fatigue analysis for PG is a successful push behind to digitally simulate vehicle durability performance with high fidelity. The need for vehicle weight reduction often arises in the vehicle development final phases when CAE methods, time, and tangible cost-effective opportunities are limited or nonexistent. In this research, a new CAE methodology is developed to identify opportunities for lightweight hole placement in the chassis structure and deliver a cost-effective lightweight solution with no additional impact on fatigue life. The successful application of this new methodology exhibits the effectiveness of the truck frame, which is the key chassis structure to support the body, suspension, and powertrain.
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