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Journal Article

Deterioration of B20 from Compression Ignition Engine Operation

2010-10-25
2010-01-2120
Biodiesel has been widely accepted as an alternative for fossil-derived diesel fuel for use in compression ignition (CI) engines. Poor oxidative stability and cold flow properties restrict the use of biodiesel beyond current B20 blend levels (20% biodiesel in 80% ULSD) for vehicle applications. Maintaining the properties of B20 as specified by ASTM D7476-08 is important because, once out of spec, B20 may cause injector coke formation, fuel filter plugging, increased exhaust emissions, and overall loss of engine performance. While the properties of fresh B20 may be within the specifications, under engine operating and longer storage conditions B20 could deteriorate. In a diesel engine, the fuel that goes to the injector and does not enter the cylinder is recycled back to the fuel tank. The re-circulated fuel returns to the fuel tank at an elevate temperature, which can cause thermal oxidation.
Journal Article

Properties of Butanol-Biodiesel-ULSD Ternary Mixtures

2010-10-25
2010-01-2133
The use of butanol as an alternative biofuel blend component for conventional diesel fuel has been under extensive investigation. However, some fuel properties such as cetane number and lubricity fall below the accepted values as described by the ASTM D 975 diesel specifications. Blending 10% butanol with #2 ULSD decreases the cetane number by 7% (from 41.6 to 39.0). At higher butanol blend levels, i.e., 20% v/v, the cetane number decrease cannot be compensated for; even with the addition of a 2000 ppm level commercial cetane improver. The decreased cetane number, or in other words, increased ignition delay, can be attributed to the increased blend level of low cetane butanol as well as the critical physical properties for better atomization of fuels during auto ignition such as viscosity. The kinematic viscosity dropped sharply with increasing butanol blend level up to 25 % v/v, then increased with further increase of butanol blend level.
Technical Paper

An Experimental Investigation on Aldehyde and Methane Emissions from Hydrous Ethanol and Gasoline Fueled SI Engine

2020-09-15
2020-01-2047
Use of ethanol as gasoline replacement can contribute to the reduction of nitrogen oxide (NOx) and carbon oxide (CO) emissions. Depending on ethanol production, significant reduction of greenhouse-gas emissions is possible. Concentration of certain species, such as unburned ethanol and acetaldehyde in the engine-out emissions are known to rise when ratio of ethanol to gasoline increases in the fuel. This research explores on hydrous ethanol fueled port-fuel injection (PFI) spark ignition (SI) engine emissions that contribute to photochemical formation of ozone, or so-called ozone precursors and the precursor of peroxyacetyl nitrates (PANs). The results are compared to engine operation on gasoline. Concentration obtained by FTIR gas analyzer, and mass-specific emissions of formaldehyde (HCHO), acetaldehyde (MeCHO) and methane (CH4) under two engine speed, four load and two spark advance settings are analyzed and presented.
Journal Article

A Comparison of the Behaviors of Steel and GFRP Hat-Section Components under Axial Quasi-Static and Impact Loading

2015-04-14
2015-01-1482
Hat-sections, single and double, made of steel are frequently encountered in automotive body structural components. These components play a significant role in terms of impact energy absorption during vehicle crashes thereby protecting occupants of vehicles from severe injury. However, with the need for higher fuel economy and for compliance to stringent emission norms, auto manufacturers are looking for means to continually reduce vehicle body weight either by employing lighter materials like aluminum and fiber-reinforced plastics, or by using higher strength steel with reduced gages, or by combinations of these approaches. Unlike steel hat-sections which have been extensively reported in published literature, the axial crushing behavior of hat-sections made of fiber-reinforced composites may not have been adequately probed.
Technical Paper

An Optimization Study of Occupant Restraint System for Different BMI Senior Women Protection in Frontal Impacts

2020-04-14
2020-01-0981
Accident statistics have shown that older and obese occupants are less adaptable to existing vehicle occupant restraint systems than ordinary middle-aged male occupants, and tend to have higher injury risk in vehicle crashes. However, the current research on injury mechanism of aging and obese occupants in vehicle frontal impacts is scarce. This paper focuses on the optimization design method of occupant restraint system parameters for specific body type characteristics. Three parameters, namely the force limit value of the force limiter in the seat belt, pretensioner preload of the seat belt and the proportionality coefficient of mass flow rate of the inflator were used for optimization. The objective was to minimize the injury risk probability subjected to constraints of occupant injury indicator values for various body regions as specified in US-NCAP frontal impact tests requirements.
Journal Article

Impact of A/F Ratio on Ion Current Features Using Spark Plug with Negative Polarity

2008-04-14
2008-01-1005
The increasing interest and requirement for improved electronic engine control during the last few decades, has led to the implementation of several different sensor technologies. The process of utilizing the spark plug as a combustion probe to monitor the different combustion related parameters such as knock, misfire, Ignition timing, and air-fuel ratio have been the subject of research for some time now. The air-fuel ratio is one of the most important engine operating parameters that has an impact on the combustion process, engine-out emissions, fuel economy, indicated mean effective pressure and exhaust gas composition and temperature. Furthermore, air-fuel ratio affects the ion produced during flame kernel initiation and post flame propagation. In this paper, an investigation is made to determine the effect of air-fuel ratio on ion current, using gasoline and methane under different spark plug designs and engine operating conditions.
Journal Article

A Component Test Methodology for Simulation of Full-Vehicle Side Impact Dummy Abdomen Responses for Door Trim Evaluation

2011-04-12
2011-01-1097
Described in this paper is a component test methodology to evaluate the door trim armrest performance in an Insurance Institute for Highway Safety (IIHS) side impact test and to predict the SID-IIs abdomen injury metrics (rib deflection, deflection rate and V*C). The test methodology consisted of a sub-assembly of two SID-IIs abdomen ribs with spine box, mounted on a linear bearing and allowed to translate in the direction of impact. The spine box with the assembly of two abdominal ribs was rigidly attached to the sliding test fixture, and is stationary at the start of the test. The door trim armrest was mounted on the impactor, which was prescribed the door velocity profile obtained from full-vehicle test. The location and orientation of the armrest relative to the dummy abdomen ribs was maintained the same as in the full-vehicle test.
Journal Article

Performance of an IDI Engine Fueled with Fatty Acid Methyl Esters Formulated from Cotton Seeds Oils

2015-04-14
2015-01-0806
This study evaluates the performance of an indirect injection (IDI) diesel engine fueled with cotton seed biodiesel while assessing the engine's multi-fuel capability. Millions of tons of cotton seeds are available in the south of the US every year and approximately 10% of oil contained in the seeds can be extracted and transesterified. An investigation of combustion, emissions, and efficiency was performed using mass ratios of 20-50% cotton seed biodiesel (CS20 and CS50) in ultra-low sulfur diesel #2 (ULSD#2). Each investigation was run at 2400 rpm with loads of 4.2 - 6.3 IMEP and compared to the reference fuel ULDS#2. The ignition delay ranged in a narrow interval of 0.8-0.97ms across the blends and the heat release rate showed comparable values and trends for all fuel blends. The maximum volume averaged cylinder temperature increased by approximately 100K with each increase in 1 bar IMEP load but the maximum remained constants across the blends.
Technical Paper

Biomechanical Investigation of Thoracolumbar Spine Fractures in Indianapolis-type Racing Car Drivers during Frontal Impacts

2006-12-05
2006-01-3633
The purpose of this study is to provide an understanding of driver kinematics, injury mechanisms and spinal loads causing thoracolumbar spinal fractures in Indianapolis-type racing car drivers. Crash reports from 1996 to 2006, showed a total of forty spine fracture incidents with the thoracolumbar region being the most frequently injured (n=15). Seven of the thoracolumbar fracture cases occurred in the frontal direction and were a higher injury severity as compared to rear impact cases. The present study focuses on thoracolumbar spine fractures in Indianapolis-type racing car drivers during frontal impacts and was performed using driver medical records, crash reports, video, still photographic images, chassis accelerations from on-board data recorders and the analysis tool MADYMO to simulate crashes. A 50th percentile, male, Hybrid III dummy model was used to represent the driver.
Technical Paper

Effect of Biodiesel (B-20) on Performance and Emissions in a Single Cylinder HSDI Diesel Engine

2008-04-14
2008-01-1401
The focus of this study is to determine the effect of using B-20 (a blend of 20% soybean methyl ester biodiesel and 80% ultra low sulfur diesel fuel) on the combustion process, performance and exhaust emissions in a High Speed Direct Injection (HSDI) diesel engine equipped with a common rail injection system. The engine was operated under simulated turbocharged conditions with 3-bar indicated mean effective pressure and 1500 rpm engine speed. The experiments covered a wide range of injection pressures and EGR rates. The rate of heat release trace has been analyzed in details to determine the effect of the properties of biodiesel on auto ignition and combustion processes and their impact on engine out emissions. The results and the conclusions are supported by a statistical analysis of data that provides a quantitative significance of the effects of the two fuels on engine out emissions.
Technical Paper

A Severe Ankle and Foot Injury in Frontal Crashes and Its Mechanism

1998-11-02
983145
In a frontal automotive crash, the driver's foot is usually stepping on the brake pedal as an instinctive response to avoid a collision. The tensile force generated in the Achilles tendon produces a compressive preload on the tibia. If there is intrusion of the toe board after the crash, an additional external force is applied to the driver's foot. A series of dynamic impact tests using human cadaveric specimens was conducted to investigate the combined effect of muscle preloading and external force. A constant tendon force was applied to the calcaneus while an external impact force was applied to the forefoot by a rigid pendulum. Preloading the tibia significantly increased the tibial axial force and the combination of these forces resulted in five tibial pylon fractures out of sixteen specimens.
Technical Paper

Impact of Biodiesel Emission Products from a Multi-Cylinder Direct Injection Diesel Engine on Particulate Filter Performance

2009-04-20
2009-01-1184
As diesel emission regulations continue to increase, the use of exhaust aftertreatment systems containing, for example the diesel oxidation catalyst (DOC) and diesel particulate filter (DPF) will become necessary in order to meet these stringent emission requirements. The addition of a DOC and DPF in conjunction with utilizing biodiesel fuels requires extensive research to study the implications that biodiesel blends have on emissions as well as to examine the effect on aftertreatment devices. The proceeding work discusses results from a 2006 VM Motori four-cylinder 2.8L direct injection diesel engine coupled with a diesel oxidation catalyst and catalyzed diesel particulate filter. Tests were done using ultra low sulfur diesel fuel blended with 20% choice white grease biodiesel fuel to evaluate the effects of biodiesel emission products on the performance and effectiveness of the aftertreatment devices and the effect of low temperature combustion modes.
Technical Paper

Effect of Different Biodiesel Blends on Autoignition, Combustion, Performance and Engine-Out Emissions in a Single Cylinder HSDI Diesel Engine

2009-04-20
2009-01-0489
The effects of different blends of Soybean Methyl Ester (biodiesel) and ultra low sulfur diesel (ULSD) fuel: B-00 (ULSD), B-20, B-40, B-60, B-80 and B-100 (biodiesel); on autoignition, combustion, performance, and engine out emissions of different species including particulate matter (PM) in the exhaust, were investigated in a single-cylinder, high speed direct injection (HSDI) diesel engine equipped with a common rail injection system. The engine was operated at 1500 rpm under simulated turbocharged conditions at 5 bar IMEP load with varied injection pressures at a medium swirl of 3.77 w ithout EGR. Analysis of test results was done to determine the role of biodiesel percentage in the fuel blend on the basic thermodynamic and combustion processes under fuel injection pressures ranging from 600 bar to 1200 bar.
Technical Paper

Occupant Compartment Updates for Side to Side Vibration in a Fuel Funny Car

2008-12-02
2008-01-2969
Nitro Fuel Funny cars have 7-8,000 hp and travel 330 mph in a quarter mile. These cars experience extreme forces in normal operation. One phenomenon familiar to drag racers is tire shake. Mild cases can cause loss of traction and vision. Extreme cases can cause injury or death. In March of 2007, a study and subsequent revision of the passenger compartment in a Fuel Funny car was performed after a fatal accident due to extreme tire shake. Tire shake on a drag race car normally occurs when the force on the rear tire causes the tire to roll over itself causing a loss of traction and side-to-side vibration. In other cases, if the tire fails at high speed, the tire may partially separate, causing an extreme vibration in the cockpit of the car. The vibration may set up a harmonic in the chassis, which is transferred to the driver since the rear end is bolted directly to the chassis with no suspension to absorb the energy.
Technical Paper

Design of Temperature Insensitive Ribs for Crash Test Dummies

2003-03-03
2003-01-0502
The Isodamp damping material (also known as Navy Damp) used in the ribs of current crash test dummies provides human-like damping to the thorax under impact. However, the range of temperature over which it can be used is very small. A new rib design using laminates of steel, fiberglass, and commercially available viscoelastic material has been constructed. Load-deflection response and hysteresis of the laminated ribs were compared with corresponding conventional ribs fabricated from steel and Isodamp. Impact tests were conducted on laminated and conventional ribs at 18.5° C, 22.2° C and 26.6° C. Results indicate that the response of the laminated ribs is essentially the same as that of the ribs with Isodamp at 22.2° C, which is the operating temperature of the conventional ribs. The variation in the impact response of the newly developed laminated ribs in the temperature range of 18.5° C to 26.6° C was less than 10%.
Technical Paper

Crack Failure Mode Analysis for Cam-Housing Rocker Arm and Pin

2017-03-28
2017-01-0358
During the extensive testing under NATO and Commercial Standards, crack is observed in camshaft housing to initiate from the eccentric shaft bore and go toward the hold down bolt hole. Hence lab test proposal is originated to induce similar failure in a controlled method and then to compare new design alternatives. CAE analysis follows the same set up as the lab test to duplicate failure mode in stress analysis and fatigue analysis with duty cycle loads, and then figures out two strategies on how to improve the design, including geometry change and material change. In geometry wise, four new design iterations are evaluated for comparison. In material wise, one new material for camshaft housing and five manufacturing effect parameters for pin and rocker arm are compared, including ground, machined, machined and decarburization, casting, as well as casting and nitride. With those comparisons, all manufacturing parameters are compared based on effectiveness to affect the fatigue life.
Technical Paper

Effect of Strain Rate on Mechanical Responses of Jute-Polyester Composites

2017-03-28
2017-01-1467
There has been a keen interest in recent times on implementation of lightweight materials in vehicles to bring down the unladen weight of a vehicle for enhancing fuel efficiency. Fiber-reinforced composites comprise a class of such materials. As sustainability is also a preoccupation of current product development engineers including vehicle designers, bio-composites based on natural fibers are receiving a special attention. Keeping these motivations of lower effective density, environment friendliness and occupational safety in mind, woven jute fabric based composites have been recently studied as potential alternatives to glass fiber composites for structural applications in automobiles. In the past, mechanical characterization of jute-polyester composites were restricted to obtaining their stress-strain behaviors under quasi-static conditions.
Technical Paper

Prediction of the Behaviors of Adhesively Bonded Steel Hat Section Components under Axial Impact Loading

2017-03-28
2017-01-1461
Adhesively bonded steel hat section components have been experimentally studied in the past as a potential alternative to traditional hat section components with spot-welded flanges. One of the concerns with such components has been their performance under axial impact loading as adhesive is far more brittle as compared to a spot weld. However, recent drop-weight impact tests have shown that the energy absorption capabilities of adhesively bonded steel hat sections are competitive with respect to geometrically similar spot-welded specimens. Although flange separation may take place in the case of a specimen employing a rubber toughened epoxy adhesive, the failure would have taken place post progressive buckling and absorption of impact energy.
Technical Paper

Simulation of Dual-Fuel-CI and Single-Fuel-SI Engine Combustion Fueled with CNG

2016-04-05
2016-01-0789
With increasing interest to reduce the dependency on gasoline and diesel, alternative energy source like compressed natural gas (CNG) is a viable option for internal combustion engines. Spark-ignited (SI) CNG engine is the simplest way to utilize CNG in engines, but direct injection (DI) Diesel-CNG dual-fuel engine is known to offer improvement in combustion efficiency and reduction in exhaust gases. Dual-fuel engine has characteristics similar to both SI engine and diesel engine which makes the combustion process more complex. This paper reports the computational fluid dynamics simulation of both DI dual-fuel compression ignition (CI) and SI CNG engines. In diesel-CNG dual-fuel engine simulations and comparison to experiments, attention was on ignition delay, transition from auto-ignition to flame propagation and heat released from the combustion of diesel and gaseous fuel, as well as relevant pollutants emissions.
Technical Paper

A Novel Approach for Combat Vehicle Mobility Definition and Assessment

2012-04-16
2012-01-0302
Mobility assessment for combat vehicles is often a great challenge for the military due to various subjective attributes. The attributes' characteristics vary significantly depending on the vehicle type and its operating environments such as terrain, weather, and human factors. A clear definition and relationship between multiple attributes including human factors is necessary to assess mobility. To the best of authors' knowledge, many existing mobility assessment techniques use complex analytical methods and focus on individual attributes. In this paper, for the first time, the authors propose a novel approach to define vehicle mobility and its influencing attributes using qualitative linguistic fuzzy variables, which are defined as having values between 0 and 1. The authors also propose a fuzzy logic mobility (FLM) model and a simulation approach to assess a combat vehicle's mobility.
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