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Technical Paper

Energy Saving Analysis of Vehicle Hydraulic Retarder Thermal Management System Based on Rankine Cycle

2016-09-18
2016-01-1941
Vehicle hydraulic retarders are applied in heavy-duty trucks and buses as an auxiliary braking device. In traditional cooling systems of hydraulic retarders, the working fluid is introduced into the heat exchanger to transfer heat to the cooling liquid in circulation, whose heat is then dissipated by the engine cooling system. This prevents the waste heat of the working fluid from being used effectively. In hydraulic retarder cooling system based on the Organic Rankine Cycle, the organic working fluid first transfers heat with the hydraulic retarder working fluid in Rankine cycle, and then outputs power through expansion machine. It can both reduce heat load of the engine cooling system, and enhance thermal stability of the hydraulic retarder while recovering and utilizing braking energy. First of all, according to the target vehicle model, hydraulic retarder cooling system model based on Rankine cycle is established.
Technical Paper

Research on Matching for the Rankine Cycle Evaporate-condensate System of Hydraulic Retarder

2016-09-18
2016-01-1938
The hydraulic retarder is an auxiliary braking device used for commercial vehicle in a long slope brake, and its transmission oil generates a lot of heat in its working process. If the heat of transmission doesn’t go through a reasonable management, it will seriously affect the braking performance of hydraulic retarder. To cool down the transmission oil, it will aggravates the load of the engine cooling system, and the long cooling path sometimes causes heat exchange not timely. When the Rankine cycle is used for cooling the hydraulic retarder transmission oil in virtue of its good heat transfer performance in phase change process, it can make the transmission oil temperature controlled more stable. In this new system, the setting parameters of the Evaporate-condensate system will affect the stability of the transmission oil temperature in the hydraulic retarder inlet and the energy recovery efficiency of the system.
Technical Paper

The Research of Solar Organic Rankine Evaporation Cycle System for Vehicle

2016-04-05
2016-01-1268
With the help of organic working medium absorbing the solar energy for steam electric power generation, green energy can be provided to automotive accessories so as to improve the vehicle energy efficiency. In the hot summer, the exhausted heat resulting from cars’ directly exposing to the sun can be used to cool and ventilate the passenger compartment. Considering the space occupied by the system in the combination of both practical features for solar heat source--low power and poor stability-- a compact evaporation structure was designed to enhance the solar utilization efficiency. In the research, the heat source of power and temperature variation range was determined by the available solar roof with photo-thermal conversion model. Then started from the ratio of exhausted heat utilization corresponding to evaporator’s characteristic parameter, the performance analysis was made in the different working conditions.
Technical Paper

Thermal Stability Research of Vehicle Exhaust Waste-Heat Recovery System with Intermediate Medium

2016-04-05
2016-01-0228
Vehicle exhaust waste-heat recovery with thermoelectric power generators can improve energy efficiency, as well as vehicle fuel economy. In the conventional structure, the hot-end of thermoelectric module is directly connected with the outer wall of the exhaust pipe, while the cold-end is connected with the water pipe’s outer wall of the vehicle engine cooling cycle. However, the variety of vehicle engine operating conditions leads to the instability of the hot-end temperature, which will reduce the generating efficiency of the thermoelectric modules and also shorten its service life. This research is on the basis of constructing a heat transfer oil circulation, and to study the action principles and implementation methods of it.
Technical Paper

SUV Solar Roof with Photo-Thermal Effect for Ventilation ORC System

2016-04-05
2016-01-0240
The Organic Rankine Cycle System (ORC) is an effective means to use the solar energy. The system adopts the solar energy on the car roof as the heat source to make the ORC work and drive the thermoelectric air-conditioner. It can improve the entering comfort on the parking condition and the vehicle energy utilization efficiency. In this research, the system comprehensively applied the principle of sunshine concentration, heat collection and photo electricity. Then considering the working condition and performance features of ORC system, the car roof was designed to have a compact structure, through which the efficiency of the solar vehicle system could be improved. Firstly, the research analyzed the heat source temperature and the heat flux impact on the output power of the ORC system. After that, the performance of heat collection was identified according to the given thermoelectric air-condition’s power requirements.
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