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Technical Paper

Dynamic Modelling and Simulation of a New Spring-Based Synchronizer for Electric Vehicle

2021-04-06
2021-01-0321
Compared to the widely used single-speed transmission in electric vehicles (EVs), the two-speed transmission can improve both the dynamic performance and driving efficiency. This paper investigates the new spring-based synchronizer used in two-speed automated manual transmission (AMT). Compared with the traditional synchronizer which uses friction torque to implement the synchronization process, the proposed synchronizer uses torque spring to provide torque to synchronize the speed between target gear and shaft, which reduces the wear caused by friction and decreases the shifting time. To comprehensively study the performance of the new spring-based synchronizer, its dynamic model is built in AMESim software. The shifting time and contact torque are analyzed through simulating the dynamic model, which demonstrates that the new synchronizer can reduce the shifting time and contact torque compared to the traditional friction-based synchronizer.
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