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Standard

Laser Wire Stripping Tools, General Understanding

2016-04-04
CURRENT
AIR6894
This document describes laser wire stripping technologies and recommendations to strip electrical single conductor and shielded cables intended for aerospace applications. These recommendations include: Laser stripping safety guidelines Laser stripping quality Tool qualification Tool inspection User health and safety
Standard

Metal Clad Fibers for Electrical Shielding and Harness Overbraid

2018-08-23
CURRENT
AIR5464A
Over the past two and one-half decades several metal clad fibers and fabrics have been developed to provide aerospace vehicle designers with a conductive, lighter weight alternative to coated copper, coated stainless steel and steel wire used for cable and wire shielding and harness overbraids on electrical cables. Several of these candidates have been unable to provide the strength or thermal stability necessary for the aerospace environment. However, several polymer-based products have shown remarkable resistance to the rigorous environment of aerospace vehicles. Concurrent with these fiber developments, there have been changes in the structures of aerospace vehicles involving greater use of nonmetallic outer surfaces. This has resulted in a need for increased shielding of electrical cables which adds substantial weight to the vehicle. Thus, a lighter weight shielding material has become more critical to meet the performance requirements of the vehicle.
Standard

Metal Clad Fibers for Electrical Shielding & Harness Overbraid

2002-06-06
HISTORICAL
AIR5464
Over the past decade several metal clad fibers and fabrics have been developed to provide aerospace vehicle designers with a conductive, lighter weight alternative to coated copper or steel for shielding and harness overbraids of electrical cables. Several of these candidates have been unable to provide the strength or thermal stability necessary for the aerospace environment. However, the aramid-based products have shown remarkable resistance to the rigorous environment of aerospace vehicles. Concurrent with these fiber developments, there have been changes in the structures of aerospace vehicles involving greater use of nonmetallic outer surfaces. This has resulted in a need for increased shielding of electrical cables which adds substantial weight to the vehicle. Thus, a lighter weight shielding material has become more critical to meet the performance requirements of the vehicle.
Standard

Investigation of Whisker Formation on Tin Plated Conductors

1998-12-01
HISTORICAL
AIR5444
This SAE Aerospace Information Report (AIR) shall be limited to general information about tin whisker formation on tin plated conductors. It summarizes the mechanisms of metal whisker formation and describes possible conclusions as related to tin plated conductors. It also provides a number of reference documents that describes research and observations of the whisker phenomena, recommendations to prevent its formation and conclusions. The investigation by this task group of AE-8D was initiated by a request of the Naval Air Warfare Center, Indianapolis, Indiana, to determine if the phenomenon of tin whiskers is a problem in aerospace wire and cable.
Standard

Investigation of Whisker Formation on Tin Plated Conductors

2014-12-05
CURRENT
AIR5444A
This SAE Aerospace Information Report (AIR) shall be limited to general information about tin whisker formation on tin plated conductors. It summarizes the mechanisms of metal whisker formation and describes possible conclusions as related to tin plated conductors. It also provides a number of reference documents that describes research and observations of the whisker phenomena, recommendations to prevent its formation and conclusions. The investigation by this task group of AE-8D was initiated by a request of the Naval Air Warfare Center, Indianapolis, Indiana, to determine if the phenomenon of tin whiskers is a problem in aerospace wire and cable.
Standard

Investigation of Silver Plated Conductor Corrosion (Red Plague)

2016-05-05
WIP
AIR4487B
This SAE Aerospace Information Report (AIR) shall be limited to information about cuprous/cupric oxide corrosion of silver plated conductors. It examines some possible causes and some recommendations to minimize the possibility of its occurrence. It also provides a number of reference documents that describe the corrosion in detail, methods to determine conductor damage, methods to produce the corrosion, and other investigative reports of this phenomena and their conclusions.
Standard

Investigation of Silver Plated Conductor Corrosion (Red Plague)

2011-06-20
CURRENT
AIR4487A
This SAE Aerospace Information Report (AIR) shall be limited to information about cuprous/cupric oxide corrosion of silver plated conductors. It examines some possible causes and some recommendations to minimize the possibility of its occurrence. It also provides a number of reference documents that describe the corrosion in detail, methods to determine conductor damage, methods to produce the corrosion, and other investigative reports of this phenomena and their conclusions.
Standard

Investigation of Silver Plated Conductor Corrosion (Red Plague)

1992-06-01
HISTORICAL
AIR4487
This SAE Aerospace Information Report (AIR) shall be limited to information about cuprous/cupric oxide corrosion of silver plated conductors. It examines some possible causes and some recommendations to minimize the possibility of its occurrence. It also provides a number of reference documents that describe the corrosion in detail, methods to determine conductor damage, methods to produce the corrosion, and other investigative reports of this phenomena and their conclusions.
Standard

Insulation Sleeving, Electrical, Heat Shrinkable, General Specification For

1999-07-01
HISTORICAL
AMSDTL23053
This specification establishes the requirements for various types and colors of electrical insulating sleeving that will shrink to a predetermined size upon the application of heat. This specification includes provisions for demonstrating compliance with requirements through in process inspection and statistical process control (see 4.4.3.1). Continuous operating temperature ratings range from -80° to +250°C (-112° to +482°F) (see 6.1).
Standard

Insulation Sleeving, Electrical, Heat Shrinkable, Silicone Rubber, Flexible

2018-12-06
CURRENT
AMSDTL23053/10B
The requirements for acquiring the sleeving described herein shall consist of this specification sheet and the issue of the following specification listed in that issue of the Department of Defense Index of Specifications and Standards (DODISS) specified in the solicitation: MIL-DTL-23053.
Standard

Insulation Sleeving, Electrical, Heat Shinkable, Polytetrafluoroethylene

2018-12-07
CURRENT
AMSDTL23053/12B
The requirements for acquiring the sleeving described herein shall consist of this specification sheet and the issue of the following specification listed in that issue of the Department of Defense Index of Specifications and Standards (DODISS) specified in the solicitation: MIL-DTL-23053.
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