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The development of the Diesel Exhaust Filtration Analysis system (DEFA), which utilizes a rectangular wafer of the same substrate material as used in a full-scale Diesel Particulate Filter (DPF), is presented in this paper. Washcoat variations of the wafer substrate (bare, washcoat, and catalyzed washcoat) were available for testing. With this setup, the complications of flow and temperature distribution that arise in the full-scale DPF can be significantly minimized while critical parameters that affect the filtration performance can be fully controlled. Cold flow experiments were performed to test the system's reliability, and determine the permeability of each wafer type. A Computational Fluid Dynamics (CFD) package was utilized to ensure the flow uniformity inside the filter holder during the cold flow test.

Control of turbulence during the compression stroke is suggested by both theoretical calculations and experimental results obtained with an LDV measurement in a motored engine. The authors have found experimentally that when an axial distribution of swirl intensity exists, a large-scale annular vortex is formed inside the cylinder during the compression stroke and this vortex generates and transports turbulence energy. A numerical calculation is adopted to elucidate this phenomenon. Then, an axial stratification of swirl intensity is found to generate a large-scale annular vortex during the compression stroke by an interaction between the piston motion and the axial pressure gradient. The initial swirl profile is parametrically varied to assess its effect on the turbulence parameters. Among calculated results, turbulence energy is enhanced strongest when the swirl intensity is highest at the piston top surface and lowest at the bottom surface of the cylinder head.

According to previous papers on the combustion process in LHR diesel engines the combustion seems to deteriorate in LHR diesel engines. However it has been unclear whether this was caused by the high temperature gas or high temperature combustion chamber walls. This study was intended to investigate the effect of gas temperature on the rate of heat release through the heat release analysis and other measurements using a rapid compression-expansion machine. Experiments conducted at high gas temperatures which was achieved by the employment of oxygen-argon-helium mixture made it clear that the combustion at a high gas temperature condition deteriorated actually and this was probably due to the poorer mixing rate because of the increase in gas viscosity at a high gas temperature condition.

Three Cordierite diesel particulate filters (DPF) with variations in the washcoat† (bare, washcoat-only, and catalyzed washcoat) were filled with equal amounts of PM (∼2 g/l) from a single steady-state engine operating condition (30% load, 1800 rpm). Two regeneration systems were used: an electrical furnace to extract the kinetic parameters by performing Temperature Programmed Oxidation (TPO) experiments and an inline burner to study how DPF washcoat variations affect active regeneration performance. Detailed emissions measurements were performed upstream and downstream of the DPF during the filtration and regeneration processes to quantify DPF filtration and regeneration performance. These measurements included gaseous emission, PM mass concentration, and particle size distribution.

The applicability of several popular diesel particulate matter (PM) measurement techniques to low temperature combustion is examined. The instruments' performance in measuring low levels of PM from advanced diesel combustion is evaluated. Preliminary emissions optimization of a high-speed light-duty diesel engine was performed for two conventional and two advanced low temperature combustion engine cases. A low PM (<0.2 g/kg_fuel) and NOx (<0.07 g/kg_fuel) advanced low temperature combustion (LTC) condition with high levels of exhaust gas recirculation (EGR) and early injection timing was chosen as a baseline. The three other cases were selected by varying engine load, injection timing, injection pressure, and EGR mass fraction. All engine conditions were run with ultra-low sulfur diesel fuel. An extensive characterization of PM from these engine operating conditions is presented.

To investigate the ignition process in a diesel spray, the ignition in a transient fuel spray is analyzed numerically by a simple quasi-steady spray model coupled with the Shell kinetics model at various operating conditions and validity of this model is assessed by a comparison with existing experimental data. The calculated results indicate that the competition between the heat absorption of fuel and the hot air entrainment determines the equivalence ratio of mixtures favorable for the ignition to occur in the shortest time.

An experimental study was performed to investigate diesel particulate filter (DPF) performance during filtration with the use of real-time measurement equipment. Three operating conditions of a single-cylinder 2.3-liter D.I. heavy-duty diesel engine were selected to generate distinct types of diesel particulate matter (PM) in terms of chemical composition, concentration, and size distribution. Four substrates, with a range of geometric and physical parameters, were studied to observe the effect on filtration characteristics. Real-time filtration performance indicators such as pressure drop and filtration efficiency were investigated using real-time PM size distribution and a mass analyzer. Types of filtration efficiency included: mass-based, number-based, and fractional (based on particle diameter). In addition, time integrated measurements were taken with a Rupprecht & Patashnick Tapered Element Oscillating Microbalance (TEOM), Teflon and quartz filters.

Three distinct types of diesel particulate matter (PM) are generated in selected engine operating conditions of a single-cylinder heavy-duty diesel engine. The three types of PM are trapped using typical Cordierite diesel particulate filters (DPF) with different washcoat formulations and a commercial Silicon-Carbide DPF. Two systems, an external electric furnace and an in-situ burner, were used for regeneration. Furnace regeneration experiments allow the collected PM to be classified into two categories depending on oxidation mechanism: PM that is affected by the catalyst and PM that is oxidized by a purely thermal mechanism. The two PM categories prove to contribute differently to pressure drop and transient filtration efficiency during in-situ regeneration.

Diesel Dual Fuel (DDF) operation is a promising alternative engine operating mode. Previous research studies have reported a DDF engine operating under low load conditions suffers from high HC emissions, mostly Methane. The current study investigated the use of a multiple direct injection strategy for improvement of low-load DDF operation in a commonrail direct injection single-cylinder diesel engine. Natural gas was supplied at 70% of energy replacement ratio. Results indicated that depending on engine conditions, a double-pulse injection had potential for combustion control and provided an effective way to reduce NOx and methane emissions. Moreover, the double-pulse injection helped improve the combustion stability, reduce the pressure rise rate, and decrease the maximum cylinder pressure, compared to DDF operation with a single pulse injection.

The diesel/natural gas engine configuration provides a potential alternative solution for PM and NOx emissions reduction from typical diesel engine operations. However, their engine operations suffer from high NMHC/methane emissions and poor engine performance, especially at light loads. By increasing the diesel pilot quantity, the performance and reduction of NMHC/methane emissions can be improved but the emission levels are still very high. Clearly, a typical DOC is not good enough to treat NMHC/methane emissions. Methane has been known as one of most stable species that is difficult to catalytically oxidize in lean burn environment and low exhaust temperatures. An aftertreatment system exclusively designed for treating methane emissions from DDF operations is therefore necessary. The current work is aimed to establish an effective computational tool in order to study the newly proposed catalytic converter system concept on treating methane from DDF operations.

The accuracy of the injection rate meter based on W. Zeuch's method in the measurement of multiple injection rate and amount was calibrated using a small cam driven piston that is driven by an electric motor. For the pre- or early-injection, a sensor with a high sensitivity can be applied to measure the small pressure increase due to the small injection amount. In case of the multiple injection that has the post and/or late injection, a pressure sensor with a low sensitivity must cover not only the large pressure increase due to the main injection but also the small pressure increase due to the post and/or late injection because the output of the high sensitivity sensor is saturated after the main injection. So the linearity of the low sensitivity pressure sensor was calibrated with the cam driven piston prior to the experiment with the actual injection system.

The relation between the characteristics of a non-evaporating spray and those of a corresponding frame achieved in a rapid compression machine was investigated experimentally. The fuel injection pressure was changed in a range of 55 to 260 MPa and the other injection parameters such as orifice diameter and injection duration were changed systematically. The characteristics of the non-evaporating spray such as the Sauter mean diameter and the mean excess air ratio of the spray were measured by an image analysis technique. The time required for a pressure rise due to combustion was taken as an index to characterize the flame. It was concluded that the mean excess air ratio of a spray is the major factor which controls the burning rate and that the high injection pressure is effective in shortening the combustion duration and reducing soot formation.

The two-dimensional distribution of a soot cloud in an unsteady spray flame in a rapid compression machine(RCM) was visualized using the laser sheet scattering technique. A 40 mm x 50 mm cross section on the flame axis was illuminated by a thin laser sheet from a single pulsed Nd:YAG laser(wavelength 532 nm). Scattered light from soot particles was taken by a CCD camera via a high speed gated image intensifier. The temporal variation of the scattered light images were presented with the injection pressure as a parameter. The results showed that scattered light was intense near the periphery of the flame tip and that the scattered light becomes weaker significantly and disappears fast after the end of injection as injection pressure is increased. This technique was also applied to the visualization of the two-dimensional distribution of liquid droplets in the non-evaporating spray to correlate it with the soot concentration distribution.

An experimental evaluation of the reliability of the Zeuch's method was carried out. The following were derived: 1) cavitation limits the minimum back pressure available; 2) the injection rate measured by the Zeuch's method agrees with that by the W.Bosch's method; 3) the effect of dynamic pressure of the injected fuel jet has a negligible effect on the pressure sensor which is attached to the chamber wall; and 4) the high-frequency noise after the end of injection observed in the Zeuch's measurement can be effectively removed by either a low-pass filter or an inverse Fourier transform processing.

The diesel dual fuel engine emits CH4 in the exhaust gas. This makes the exhaust gas more difficult to treat comparing to the exhaust gas from the conventional engine since CH4 requires high exhaust temperature to oxidize. In addition, another parameter such as exhaust flow rate, specie concentrations, especially CO, C3H8, and H2O have tremendous impact on Diesel Oxidation Catalyst performance on reducing CH4. This research is aimed to propose a kinetic model based on Langmuir Hinshelwood mechanisms that includes several terms such as CH4, C3H8, CO, O2, and H2O concentrations in order to gain a better understanding on the catalytic reaction and to provide a simulation with an accurate prediction. The model’s kinetic parameters are determined from the experiment by using synthetic gas. The composition of synthetic gas is simulated to be similar to the real exhaust gas from diesel dual fuel engines.

Towards the effort of using natural gas as an alternative fuel for a diesel engine, the concept of Diesel Dual Fuel (DDF) engine has been shown as a strong candidate. Typically, DDF's engine-out emission species such as soot and nitrogen oxides are decreased while carbon monoxide and hydrocarbons are increased. The aftertreatment system is required in order to reduce these pollutant emissions from DDF engines. Additionally, DDF engine exhaust has a wide temperature span and is rich in oxygen, which makes HC emissions, especially methane (CH₄), difficult to treat. Until now, it is widely accepted that the key parameter influencing methane oxidation in a catalytic converter is high exhaust temperature. However, a comprehensive understanding of what variables in real DDF engine exhausts most influencing a catalytic converter performance are yet to be explored.

The current study examined diesel dual fuel (DDF) operations in a four-cylinder turbocharged diesel engine under low load conditions. Experiments were performed to investigate effects of diesel injection timings and exhaust valve timing advance for DDF operations under high levels of natural gas utilization. Results showed that diesel injection timings played an important role in DDF combustion. Increasing the ratio of natural gas to total fuel resulted in greater amounts of HC and CO emissions. Advancing the exhaust valve timing increased the internal EGR, raised the in-cylinder temperature at IVC, and improved the combustion efficiency. To maximize the ratio of natural gas to total fuel, a combination of proper exhaust valve timing advance and a tuned timing of diesel injection should be employed to avoid excessive HC and CO emissions.

A thermodynamic two-zone model which assumes a stoichiornetric burned gas region and unburned air region is presented in an attempt to calculate more precise rate of heat release of diesel combustion. A comparison is made of the rate of heat release obtained by the two-zone model with that obtained by the conventional single-zone model. It shows around 10 % increase in the rate of heat release with the two-zone model. The effect of state equation of gas is also examined with the single-zone model and the use of a real gas law in stead of the perfect gas law is found to yield minor difference in the rate of heat release at a high boost operating condition.

A prediction model of the cycle-to-cycle variation of the in-cylinder flow in IC engines which employs the time averaged k-ε turbulence model is proposed. The concept is based on an assumption that the power spectrum of the cycle-to-cycle variation can be deduced from the power spectra of both the mean velocity and turbulence intensity. To validate this model, in-cylinder velocity measurement in a transparent cylinder engine with a 2-valve cylinder-head is made using an LDV system. Comparisons of in-cylinder flow fields between the calculation and measurement show a good agreement in the cycle-to-cycle variation as well as the turbulence intensity. Finally, this model is applied to three kinds of flow fields to examine how the cycle-to-cycle variation may be effected. As a result, it is found that the swirl flow is effective to reduce the cycle-to-cycle variation, while the tumbling flow enhances the turbulence generation around the compression TDC.

To understand further the mixing process between the injected fuel and air in the combustion chamber of a diesel engine, the turbulent mixing process in a one-phase, two-dimensional transient jet was theoretically studied using the discrete vortex simulation. First, the simulation model was evaluated by comparisons between calculated and experimental data on two-dimensional turbulent jets. Second, the trajectories of the injected fluid elements marked with different colors were graphically demonstrated. Also the process of entrainment of the surrounding fluid into the jet was visually presented using colored tracers.