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Technical Paper

Development and Validation of a Finite Element Model of a Vehicle Occupant

2004-03-08
2004-01-0325
A finite element human model has been developed to simulate occupant behavior and to estimate injuries in real-world car crashes. The model represents an average adult male of the US population in a driving posture. Physical geometry, mechanical characteristics and joint structures were replicated as precise as possible. The total number of nodes and materials is around 67,000 and 1,000 respectively. Each part of the model was not only validated against human test data in the literature but also for realistic loading conditions. Additional tests were newly conducted to reproduce realistic loading to human subjects. A data set obtained in human volunteer tests was used for validating the neck part. The head-neck kinematics and responses in low-speed rear impacts were compared between the measured and calculated results. The validity of the lower extremity part was examined by comparing the tibia force in a foot impact between the test data and simulation results.
Technical Paper

Displacement Measurements in the Hybrid III Chest

2001-03-05
2001-01-0118
This paper presents an analysis of the displacement measurement of the Hybrid III 50th percentile male dummy chest in quasistatic and dynamic loading environments. In this dummy, the sternal chest deformation is typically characterized using a sliding chest potentiometer, originally designed to measure inward deflection in the central axis of the dummy chest. Loading environments that include other modes of deformation, such as lateral translations or rotations, can create a displacement vector that is not aligned with this sensitive axis. To demonstrate this, the dummy chest was loaded quasistatically and dynamically in a series of tests. A string potentiometer array, with the capability to monitor additional deflection modes, was used to supplement the measurement of the chest slider.
Technical Paper

Crash Sensing and Algorithm Development for Frontal Airbag Systems Using CAE Methods and Mechanical Tests

2004-03-08
2004-01-1633
Mathematical models in combination with mechanical tests were used to develop a frontal crash sensing system and algorithm. The required sensor closure time for the initiation of driver side airbag deployment was estimated by means of multi body dynamics occupant models. The crash sensing system and algorithm were developed using predictions from a finite element model of the front structure of a passenger vehicle. All models were validated by means of mechanical tests. Generally good agreement was obtained between the predictions from the models and the results from the mechanical tests. In the sensor closure time analysis two occupant sizes were used, the 50%-ile male and the 5%-ile female occupant. Two restraint conditions were evaluated, no belt and a belt system incorporating a pretensioner. A number of crash pulses of various severity were used.
Technical Paper

Impact Response of Restrained PMHS in Frontal Sled Tests: Skeletal Deformation Patterns Under Seat Belt Loading

2009-11-02
2009-22-0001
This study evaluated the response of restrained post-mortem human subjects (PMHS) in 40 km/h frontal sled tests. Eight male PMHS were restrained on a rigid planar seat by a custom 3-point shoulder and lap belt. A video motion tracking system measured three-dimensional trajectories of multiple skeletal sites on the torso allowing quantification of ribcage deformation. Anterior and superior displacement of the lower ribcage may have contributed to sternal fractures occurring early in the event, at displacement levels below those typically considered injurious, suggesting that fracture risk is not fully described by traditional definitions of chest deformation. The methodology presented here produced novel kinematic data that will be useful in developing biofidelic human models.
Technical Paper

PMHS and WorldSID Kinematic and Injury Response in Far-Side Events in a Vehicle-Based Test Environment

2020-03-31
2019-22-0004
Far-side kinematics and injury are influenced by the occupant environment. The goal of the present study was to evaluate in-vehicle human far-side kinematics, kinetics and injury and to assess the ability of the WorldSID to represent them. A series of tests with five Post-Mortem Human Subjects and the WorldSID were conducted in a vehicle-based sled test environment. The surrogates were subjected to a far-side pulse of 16.5 g in a 75-degree impact direction. The PMHS were instrumented with 6 degree-of-freedom sensors to the head, spine and pelvis, a chestband, strain gauge rosettes, a 3D tracking array mounted to the head and multiple single 3D tracking markers on the rest of the body. The WorldSID lateral head excursion was consistent with the PMHS. However, forward head excursion did not follow a PMHS-like trajectory after the point of maximum lateral excursion. All but one PMHS retained the shoulder belt on the shoulder during the entire test.
Technical Paper

Biomechanical Response of the Pediatric Abdomen, Part 1: Development of an Experimental Model and Quantification of Structural Response to Dynamic Belt Loading

2006-11-06
2006-22-0001
The abdomen is the second most commonly injured region in children using adult seat belts, but engineers are limited in their efforts to design systems that mitigate these injuries since no current pediatric dummy has the capability to quantify injury risk from loading to the abdomen. This paper develops a porcine (sus scrofa domestica) model of the 6-year-old human's abdomen, and then defines the biomechanical response of this abdominal model. First, a detailed abdominal necropsy study was undertaken, which involved collecting a series of anthropometric measurements and organ masses on 25 swine, ranging in age from 14 to 429 days (4-101 kg mass). These were then compared to the corresponding human quantities to identify the best porcine representation of a 6-year-old human's abdomen. This was determined to be a pig of age 77 days, and whole-body mass of 21.4 kg.
Technical Paper

Rear Seat Occupant Safety: Kinematics and Injury of PMHS Restrained by a Standard 3-Point Belt in Frontal Crashes

2008-11-03
2008-22-0012
Very little experimental research has focused on the kinematics, dynamics, and injuries of rear-seated occupants. This study seeks to develop a baseline response for rear-seated post mortem human surrogates (PMHS) in frontal crashes. Three PMHS sled tests were performed in a sled buck designed to represent the interior rear-seat compartment of a contemporary midsized sedan. All occupants were positioned in the right-rear passenger seat and subjected to simulated frontal crashes with an impact speed of 48 km/h. The subjects were restrained by a standard, rear seat, 3-point seat belt. The response of each subject was evaluated in terms of whole-body kinematics, dynamics, and injury. All the PMHS experienced excessive forward translation of the pelvis resulting in a backward rotation of the torso at the time of maximum forward excursion.
Technical Paper

Assessment of a Three-Point Restraint System with a Pre-tensioned Lap Belt and an Inflatable, Force-Limited Shoulder Belt

2011-11-07
2011-22-0007
This study investigates the performance of a 3-point restraint system incorporating an inflatable shoulder belt with a nominal 2.5-kN load limiter and a non-inflatable lap belt with a pretensioner (the “Airbelt”). Frontal impacts with PMHS in a rear seat environment are presented and the Airbelt system is contrasted with an earlier 3-point system with inflatable lap and shoulder belts but no load-limiter or pretensioners, which was evaluated with human volunteers in the 1970s but not fully reported in the open literature (the “Inflataband”). Key differences between the systems include downward pelvic motion and torso recline with the Inflataband, while the pelvis moved almost horizontally and the torso pitched forward with the Airbelt. One result of these kinematic differences was an overall more biomechanically favorable restraint loading but greater maximum forward head excursion with the Airbelt.
Technical Paper

The Utility of Hybrid III and THOR Chest Deflection for Discriminating Between Standard and Force-Limiting Belt Systems

2003-10-27
2003-22-0013
Recent field data studies have shown that force-limiting belt systems reduce the occurrence of thoracic injuries in frontal crashes relative to standard (not force-limiting) belt systems. Laboratory cadaver tests have also shown reductions in trauma, as well as in chest deflection, associated with a force-limiting belt. On the other hand, tests using anthropomorphic test devices (ATDs) have shown trends indicating increased, decreased, or unchanged chest deflection. This paper attempts to resolve previous experimental studies by comparing the anterior-posterior and lateral chest deflections measured by the THOR and Hybrid III (H-III) dummies over a range of experimental conditions. The analysis involves nineteen 48-km/h and 57-km/h sled tests utilizing force-limiting and standard seat belt systems, both with an air bag. Tests on both the driver side and the passenger side are considered.
Technical Paper

Whole-body Kinematic and Dynamic Response of Restrained PMHS in Frontal Sled Tests

2006-11-06
2006-22-0013
The literature contains a wide range of response data describing the biomechanics of isolated body regions. Current data for the validation of frontal anthropomorphic test devices and human body computational models lack, however, a detailed description of the whole-body response to loading with contemporary restraints in automobile crashes.
Journal Article

Validation of a Human Body Model for Frontal Crash and its Use for Chest Injury Prediction

2008-06-17
2008-01-1868
Whole-body kinematics of the finite element human body model THUMS was evaluated by means of sled tests. A model of a crash test dummy (Hybrid-III 50%-ile) was used to validate the test environment by matching the model predictions to the experimentally measured dummy sled test responses. Once the environment was validated, the THUMS model was placed in the sled model and the post mortem human subject (PMHS) sled tests were replicated. Two test configurations were used for the evaluation. One configuration was high impact velocity sled tests with an advanced restraint system. The other configuration was low impact velocity sled tests with a basic restraint system. The test velocities were 48 km/h and 29 km/h respectively. The evaluation was carried out by an objective rating method that compared predictions from the model to results from the mechanical tests. The method assessed the peak level, peak timing and curve shapes of the predictions relative to the test results.
Technical Paper

Rear Seat Occupant Safety: An Investigation of a Progressive Force-Limiting, Pretensioning 3-Point Belt System Using Adult PMHS in Frontal Sled Tests

2009-11-02
2009-22-0002
Rear seat adult occupant protection is receiving increased attention from the automotive safety community. Recent anthropomorphic test device (ATD) studies have suggested that it may be possible to improve kinematics and reduce injuries to rear seat occupants in frontal collisions by incorporating shoulder-belt force-limiting and pretensioning (FL+PT) technologies into rear seat 3-point belt restraints. This study seeks to further investigate the feasibility and potential kinematic benefits of a FL+PT rear seat, 3-point belt restraint system in a series of 48 kmh frontal impact sled tests (20 g, 80 ms sled acceleration pulse) performed with post mortem human surrogates (PMHS). Three PMHS were tested with a 3-point belt restraint with a progressive (two-stage) force limiting and pretensioning retractor in a sled buck representing the rear seat occupant environment of a 2004 mid-sized sedan.
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