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Additive manufacturing is transforming mobility engineering, driving the factory of the future

2018-12-27
Two new installments in the burgeoning SAE International Podcast Series cast a spotlight on additive manufacturing, which is fueling innovation, greater efficiencies, and the future of mobility engineering. Additive manufacturing continues to advance and transform mobility engineering, as aerospace and automotive firms increasingly adopt and invest in 3D printing technologies, which are becoming more capable and cost-effective.
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GKN Aerospace to develop first additive-manufactured rocket engine turbines in Europe for Prometheus project

2018-09-05
GKN Aerospace in Trollhättan, Sweden, are developing and manufacturing the first additive-manufactured, or 3D-printed, rocket engine turbines in Europe, officials say. The tier 1 aerospace supplier is harnessing cutting-edge additive manufacturing (AM) technology to produce two full-scale turbines for the Prometheus reusable rocket engine demonstrator on liquid oxygen and methane propellants, while reducing the number of parts from more than 100 to 2 and cutting costs by 90 percent.
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GKN Aerospace, COMAC, and AVIC to manufacture advanced aerostructures

2018-11-19
GKN Aerospace, COMAC subsidiary Shanghai Aircraft Manufacturing Company (SAMC), and Aviation Industry Corporation of China (AVIC International) are establishing a joint venture based in China to manufacture advanced aerostructures for the civil aerospace market, with production scheduled to begin in late 2021 in a new state-of-the-art facility in a location yet to be determined.
Article

SES to outfit Sikorsky UH-60A Black Hawk helicopters with Unitech Composites weapons pylons

2018-10-19
Unitech Composites, a Unitech Aerospace company in Hayden, Idaho, is providing its Lightweight Armament Support Structure (LASS) composite weapons pylons to maintenance, repair, and overhaul (MRO) company Science and Engineering Services (SES) in Columbia, Md., for use on Sikorsky UH-60A Black Hawk helicopters the U.S. Army is supplying to the government of Afghanistan through the U.S. Department of Defense’s Foreign Military Sales (FMS) program.
Article

Designing composite engine cowling for improved heat resistance

2018-02-05
Thermal imaging data obtained from a FLIR high-performance camera shows that the expected turbine output temperature is approximately 285°C when the helicopter is in forward flight. However, during hover operations a steady state temperature of about 343°C will be reached.
Article

Integrating additive manufacturing into development, production – a free SAE webinar

2018-08-08
SAE International in Warrendale, Pa., is inviting members of the mobility engineering community to participate in the SAE Additive Manufacturing Webinar: Considerations When Integrating Additive Manufacturing into Aerospace and Ground Vehicle Development and Production Environments on Thursday, August 16, 2018 at 1 pm EDT/10 am PDT.
Article

Faster, lighter, stronger: Aerospace composites join together advanced materials

2018-02-14
Boeing and Airbus forecast a worldwide demand for up to 40,000 new aircraft over the next two decades. With a 10-year production backlog and new aircrafts increasingly counting on lightweight composites, manufacturing companies are developing advanced sandwich-structure composite solutions to fill the production gap.
Article

The next material disruption

2018-04-06
In a recent joint paper by the Aerospace Technology Institute (ATI) and the National Graphene Institute (NGI) at the University of Manchester, researchers outlined the disruptive impact potential of graphene applications in aerospace. This comes at a time of marked graphene innovation from research teams in Japan and Singapore.
Article

Wichita State’s National Center for Advanced Materials Performance partners with SAE International to standardize lightweight aerospace materials

2019-04-05
The National Center for Advanced Materials Performance (NCAMP) of Wichita State University (WSU) is partnering with SAE International to develop globally harmonized aerospace material and process specifications for advanced composites and non-metal additive manufacturing (AM) materials in the aerospace and air transport industries.
Article

Additive manufacturing adoption up, growing rapidly in aerospace

2018-06-14
The 3D printing materials market will experience high double-digit growth in the aerospace industry through 2024, as manufacturers of aircraft and spacecraft vehicles and components increasingly adopt and reap the benefits of additive manufacturing, market analysts at Frost & Sullivan in Mountain View, California, predict.
Article

FAA, SAE International focus on engine fire protection system standards for aerospace

2018-06-18
Aerospace systems, subsystems, and components must continue to operate as intended when exposed to fire, rather than going up in flames and ceasing to work altogether. Fire and flammability testing is an all-important prerequisite to airworthiness, and the focus of a new technical standards committee that SAE International in Warrendale, Pennsylvania, is forming in response to a request from Federal Aviation Administration (FAA) officials in Washington.
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