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Book

Binder and Polymer Assisted Powder Processing

2020-12-22
Binder and Polymer Assisted Powder Processing is an engineering guide to powder-binder-based manufacturing methods. It covers the basic principles, current and emerging practices, implementation, and cost.
Book

Optical Microscopy of Fiber-Reinforced Composites

2010-01-01
Optical microscopy is one of the most valuable, but under utilized, tools for analyzing fiber reinforced polymer matrix composites. This hands-on instructional book covers a wide range of topics including sample preparation, illumination and contrast techniques, methods and reagents, and applications. Studies are presented that provide insight into processing effects, toughening approaches, damage mechanisms, and environmental effects on the microstructure of composite materials. In addition, the power of optical microscopy to study the microstructure of these heterogeneous, anisotropic materials is illustrated with more than 180 full color images.
Book

Fatigue and Fracture: Understanding the Basics

2012-11-01
This book emphasizes the physical and practical aspects of fatigue and fracture. It covers mechanical properties of materials, differences between ductile and brittle fractures, fracture mechanics, the basics of fatigue, structural joints, high temperature failures, wear, environmentally-induced failures, and steps in the failure analysis process. Separate chapters are devoted to fatigue and fracture of steels, aluminum alloys, titanium and titanium alloys, ceramics, polymers and continuous fiber polymer matrix composites.
Book

Lightweight Materials: Understanding the Basics

2012-10-01
This book covers the properties, processing, and applications of lightweight materials– aluminum, magnesium, beryllium, titanium, titanium aluminides, engineering plastics, structural ceramics, and composites with polymer, metal, and ceramic matrices. The book begins with a brief history of lightweight materials development during the 20th century, and moves into the basic metallurgy, properties of the available alloys, processing, and applications of each of the lightweight materials. The book's final chapter covers methodologies used in the general materials selection process, specific guidelines for each of the lightweight materials, and the importance of the automotive sector to the lightweight materials industries.
Book

Gear Materials, Properties, and Manufacture

2005-09-01
This book is intended for gear metallurgists and materials specialists, manufacturing engineers, lubrication technologists, and analysts concerned with gear failures who seek a better understanding of gear performance and gear life. All of the critical technical aspects of gear materials technology are addressed. Coverage includes an overview of the various types of gears used, important gear terminology, applied stresses and strength requirements associated with gears, and lubrication and wear; in-depth treatment of metallic (ferrous and nonferrous alloys) and plastic gear materials; the properties of carburized steels, the material of choice for high-performance power transmission gearing; and the increasing use of plastics for both motion-carrying and power transmission applications is addressed.
Book

Characterization and Failure Analysis of Plastics

2003-12-01
The selection and application of engineered materials is an integrated process that requires an understanding of the interaction between materials properties, manufacturing characteristics, design considerations, and the total life cycle of the product. This reference book on engineering plastics provides practical and comprehensive coverage on how the performance of plastics is characterized during design, property testing, and failure analysis. The fundamental structure and properties of plastics are reviewed for and information describes the important design factors, properties, and failure mechanisms of plastics. The effects of composition, processing, and structure are detailed on the physical, chemical, thermal, and mechanical properties. Also covered are failure mechanisms such as: crazing and fracture; impact loading; fatigue failure; wear failures, moisture related failure; organic chemical related failure; photolytic degradation; and microbial degradation.
Book

Composite Filament Winding

2011-09-01
Filament winding is the most efficient method of manufacturing composite shapes. This book explores all aspects of filament winding, including capabilities and limitations of the process, fiber and resin handling, winding theory, software and numerical control, and more. Completely revised and updated from the previous version, the book focuses on automation, with five out of nine chapters discuss aspects of filament winding automation. The remaining chapters introduce mechanical testing, pressure vessels, and a description of industrial applications of filament winding. Photos of winding machines, composite fabrication, and end products accompany the text. Engineers, manufacturers, and instructors will appreciate this book’s practical approach.
Book

Hardness Testing Principles and Applications

2011-10-01
This publication provides, based on the state of standardization, an overview of the hardness testing of metals, plastics, rubber and other materials. It reports on technical developments such as the introduction of image processing in the Brinell and Vickers method, the adaptation of hardness testing machines to process-oriented testing conditions, and the development of highly accurate and efficient calibration methods.
Book

Tyre Recycling

2004-01-01
This is an expert overview on the topic of tire recycling. It summarizes current practices and the factors that have contributed to their growth and efficacy as viable, economically and environmentally sound methods of dealing with post-consumer tires. There are around 1 billion tires produced each year across the globe. It is estimated that for every tire sold another joins the waste stream. This publication explores innovative alternatives available to simply disposing of tires. In fact, waste tire products have many desirable properties in key application areas from thermoplastic elastomers to road surfaces. The primary area of study of this report is the EU, but reports from the US have also been cited. Statistics are incorporated from the EU markets, which illustrate changes in the industry since the inception of the European Tire Recycling Association a decade ago.
Book

Polymers in Aerospace Applications

2010-01-01
This review report gives an overview of how polymers are used in aerospace applications. Some of the topics covered are composites, including thermosets, thermoplastics and nanocomposites; fiber reinforcement of composites; and specialized applications. For each type of composite, the chemistry, cure methods, fabrication methods, mechanical properties, thermal properties and environmental degradation are considered. From the applications’ perspective, the title discusses sealants, structural adhesives, foams, primer paint, shape memory alloys, electroactive devices, MEMS, vibration damping, NLO properties and ablative polymers. This review report is accompanied by approximately 400 abstracts compiled from the iSmithers Polymer Library, the largest dedicated resource of polymer information in the world, to facilitate further reading on this subject. A subject index and a company index are included.
Book

Composite Materials Handbook Volume 2 - Revision G

2012-07-10
The second volume of this six-volume compendium contains statistically-based data for polymer matrix composites that meets specific CMH-17 population sampling and data documentation requirements, covering material systems of general interest. Selected historical data from previous versions of the handbook that do not meet current data sampling, test methodology, or documentation requirements, but that still are of potential interest to industry are also included in this volume. The Composite Materials Handbook, referred to by industry groups as CMH-17, is a six-volume engineering reference tool that contains over 1,000 records of the latest test data for polymer matrix, metal matrix, ceramic matrix, and structural sandwich composites. CMH-17 provides information and guidance necessary to design and fabricate end items from composite materials.
Book

Plastics Application Technology for Lightweight Automobiles

2013-08-06
This book is focused on the use of plastics in automobiles for traditional applications, as well as for more advanced uses such as under-the-hood components. Engineering thermoplastics offer the ability to tailor-make components from polymers, and to design parts for enhanced performance, new functionality, part integration, and elimination of secondary operations. Parts made from engineering thermoplastics can be manufactured within specified cost constraints, and using manufacturing methods that offer a wide range of production flexibility. A decade of research and real-world applications is presented by the authors on application technology development for various aspects of automotive design – concept design, CAD modeling, predictive engineering methods through CAE, manufacturing method simulation, and prototype and tool making.
Book

Engineered Tribological Composites

2011-11-30
Roy Cox provides readers with a thorough presentation of the topic, beginning with the earliest work on brakes by Frood in the early 1900s and friction studies by daVinci in the 1400s. From there, details about the processes of wear and the components of tribological systems are presented. Methods of manufacturing friction materials are described, and the elements of friction material are detailed—binders, fibers, abrasives, and lubricants. A large portion of the book delves deeply into materials for binders, resins, fibers, abrasives, lubricants, and fillers, providing background on the various materials, their pros and cons, and numerous ways they can be applied to friction systems. Much of this discussion focuses on the compositional makeup and effects of ingredients as they relate to the wear and friction performance of the final product.
Book

Automotive Lubricants and Testing

2012-10-31
This new book provides a comprehensive overview of various lubrication aspects of a typical powertrain system including the engine, transmission, driveline, chassis, and other components. The manual addresses major issues and current development status of automotive lubricant test methods. Topics also cover advanced lubrication and tribochemistry of the powertrain system, such as diesel fuel lubrication, specialized automotive lubricant testing development, filtration testing of automotive lubricants, lubrication of constant velocity joints, and biodegradable automotive lubricants.
Book

Guide to Friction, Wear, and Erosion Testing

2007-01-01
No other book provides the details of how to conduct tribotests, including their implications, how to avoid pitfalls, and which are most useful. This manual describes the many manifestations of friction wear and erosion and suggests specific tests that can be used to address problems. It gives guidance in determining if bench tests are appropriate for a problem and if so, which ones should be considered. Manual 56 is an excellent resource for newcomers to tribology and a useful reference for practicing tribologists.
Book

Engineering Plastics and Plastic Composites in Automotive Applications

2009-04-03
Before the 1970s, plastics were considered primarily as non-engineering materials and were used in applications such as belts, hoses, gaskets, carpet backing, sealing, adhesives, tires, and so forth as a part of an engineering solution. More recently, plastics have replaced traditional materials and emerged as a significant "engineering application" within the automotive industry. Plastics have proven to be cost effective while providing automakers with the design freedom to accommodate safety, styling, and comfort. Engineering Plastics and Plastic Composites In Automotive Applications focuses on some of the various types of plastics and plastic composites and their applications and advantages within passenger vehicles.
Book

Biocomposites in Automotive Applications

2015-08-13
The automotive sector has taken a keen interest in lightweighting as new required performance standards for fuel economy come into place. This strategy includes parts consolidation, design optimization, and material substitution, with sustainable polymers playing a major role in reducing a vehicle’s weight. Sustainable polymers are largely biodegradable, biocompatible, and sourced from renewable plant and agricultural stocks. A facile way to enhance their properties, so they can indeed replace the ones made from fossil fuels, is by reinforcing them with fibers to make composites. Natural fibers are gaining more acceptance in the industry due to their renewable nature, low cost, low density, low energy consumption, high specific strength and stiffness, CO2 sequestration potential, biodegradability, and less wear imposed on machinery. Biocomposites then become a very feasible way to help address the fuel consumption challenge ahead of us.
Book

Design of Automotive Composites

2014-08-04
Design of Automotive Composites reports that successful designs of automotive composites occurred recently in this arena. The chapters consist of eleven technical papers selected from the Automotive Composites and other relevant sessions that the editors have been organizing for the SAE International World Congress over the past five years. The book is divided into four sections: o Body Structures o Powertrain Components o Suspension Components o Electrical and Alternative Vehicle Components The composite design examples presented in Design of Automotive Composites come from the major OEMs and top-tier suppliers and are most relevant to the automotive materials challenges currently faced by the industry. Many of the innovative ideas have already been implemented on existing or new model vehicles, although a great deal of innovation is still in the works.
Book

The Use of Nano Composites in Automotive Applications

2015-12-18
With their high specific strength and stiffness, composites have the potential to significantly lower the vehicle weight, which can have a dramatic effect on improving fuel efficiency and reducing greenhouse gas emissions. For the past decade or so, composites have been experiencing several transitions, including the transition from micro-scale reinforcement fillers to nano-scale reinforcement fillers, resulting in the nanocomposite. The effectiveness of the nano-sized fillers in composites can be explained by one of their unique geometric properties: the length-to-thickness aspect ratio. Therefore, nano-sized fillers have exceptionally higher reinforcing efficiency than the conventional, large fillers. The effectiveness of the nano-sized fillers in composites is also due to their large surface area and surface energy.
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