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This work studies the formation of nucleation mode (NM) particles from a Euro 3 passenger car operating on 280 ppm wt. sulfur fuel, during on-road plume chasing and in the laboratory. The vehicle produced a distinct NM when its speed exceeded 100 km/h in both sampling environments. A higher particle number (up to 8 times) after 4 min at constant speed was measured when this speed was approached from a lower than from a higher speed. The variability in the measurement of NM particles was explained using literature information on sulfur-to-sulfate conversion over a catalyst and, in particular, on the extent and rate of sulfate storage and release mechanisms. All evidence led to the conclusion that storage and release processes take several minutes to conclude after a step-wise change in speed and have significant implications in the total particle number measurements during steady-speed testing.

The European Commission plans to introduce a (solid) particle number (PN) emission limit for type approval and in-service conformity (ISC) by the end of 2018 (Euro VI d) using PEMS (Portable Emission Measurement System) tests on heavy duty vehicles on the road. Performance, measurement accuracy and sensitivity of several on-board particle counters for heavy duty applications have not been tested yet in parallel on a chassis dyno with Euro VI vehicle (N3-class, 12.8 l). The PN PEMS examined were CPC (Condensation Particle Counter) and DC (Diffusion Charger) based. Evaluation was conducted at different ambient temperatures from −7 °C to 35 °C while running different test cycles: WHVC (World Harmonized Vehicle Cycle), steady state engine operation, active regeneration and ISC-tests. A particle number system following the current heavy duty regulation requirement and recommendations of the Particle Measurement Program (PMP) served as reference (PMP_TP).