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This paper describes the steps and procedures involved in the development, calibration, and validation of a finite element model of a deformable featureless headform (Hybrid III head without nose). Development efforts included: a headform scan to verify geometric accuracy, quantification of general-purpose construction of the finite element model from the scanned data, viscoelastic parameters for the constitutive model definition of the headform skin, and models of drop tests with impact speeds of 9.775, 14.484, 19.312, and 24.140 km/h (6.074, 9, 12, and 15 mph). The predictions of all pertinent headform responses during the calibration were in excellent agreement with related experiments. The validity of the headform model and the headform impact methodology were verified in both component and full vehicle environments. This was accomplished through comparisons of finite element simulations with tests of the headform responses at 24.140 km/h (15 mph) impact.

This study was conducted to assess the effects of differing rear impact pulse characteristics on restraint performance, front-seat occupant kinematics, biomechanical responses, and seat yielding. Five rear sled tests were conducted at 40.2 km/h using a modern seat. The sled buck was representative of a generic sport utility vehicle. A 50th percentile Hybrid III ATD was used. The peak accelerations, acceleration profiles and durations were varied. Three of the pulses were selected based on published information and two were modeled to assess the effects of peak acceleration occurring early and later within the pulse duration using a front and rear biased trapezoidal characteristic shape. The seatback angle at maximum rearward deformation varied from 46 to 67 degrees. It was lowest in Pulse 1 which simulates an 80 km/h car-to-car rear impact.

This study focused on occupant responses in very large pickup trucks in rollovers and was conducted in three phases. Phase 1 - Field data analysis: In a prior study [9], 1998 to 2020 FARS data were analyzed; Pickup truck drivers with fatality were 7.4 kg heavier and 4.6 cm taller than passenger car drivers. Most pickup truck drivers were males. Phase 1 extended the study by focusing on the drivers of very large pickup trucks. The size of 1999-2016 Ford F-250 and F-350 drivers involved in fatal crashes was analyzed by age and sex. More than 90% of drivers were males. The average male driver was 179.5 ± 7.5 cm tall and weighed 89.6 ± 18.4 kg. Phase 2 – Surrogate study: Twenty-nine male surrogates were selected to represent the average size of male drivers of F-250 and F-350s involved in fatal crashes. On average, the volunteers weighed 88.6 ± 5.2 kg and were 180.0 ± 3.2 cm tall with a 95.2 ± 2.2 cm seated height.