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Lunar base construction study has been conducted under the sponsorship of many Japanese industries to amend the man tended lunar outpost study carried by NASDA. Permanent lunar base construction is to be constrained by the ability of the usable transportation system carrying the basic modules composing lunar base itself. Based upon the experiences of Antarctic Research Expedition and of designing International Space Station now going on it was assumed the initial permanent lunar base has to be composed of two habitats and one power module for letting possible to alive 8 crews, and has to be expanded by adding three or four modules in every year for improving the easiness of livingness. In early stage of construction, crew members have to live and work using only two habitat modules with getting the electric power from power module, therefore the minimum self support functions except the food and oxygen supplying have to be attached to the habitat modules.

In CEEF(Closed Ecological Experiment Facility) which is the first Japanese CELSS experiment facility, the ammonia and ammonium nitrate production system is a nitrogen fixation system as a part of nitrogen circulation system. Nitrogen and water which are input materials to the system are processed to produce ammonia water and ammonium nitrate solution as raw materials of fertilizer for plant cultivation. The design basis of the system is to convert 125g/day of nitrogen to ammonia and ammonium nitrate based on the amount of one person's metabolism. Experiment of the system has been carried out and we have studied characteristics of the system.

The Closed Ecology Experiment Facilities (CEEF) have been under construction in northern Japan since 1994. These facilities contain the Closed Plant Experiment Facility (CPEF), as well as other facilities, in all of which, Controlled Ecological Life Support Systems (CELSS) research and development can be conducted. The CPEF includes two Plant Cultivation Modules (PCMs), which contain a PCM consists of three 30m2 closed cultivation rooms illuminated solely by lamps and a 165.1m3 preparation room, and a PCM consists of a 60m2 closed cultivation room illuminated by natural light and supplemental lamps and a 88.8m3 preparation room, and a Material Circulation System (MCS). Measured rate of air exchange between a 30m2 cultivation room and the preparation room was 0.48% hour-1, and that for a 60m2 cultivation room was about 0.11% hour-1. Air leak rate of the PCM as a whole was less than 0.01% hour-1 under isothermal and equal pressure condition.

In the Closed Ecology Experiment Facilities (CEEF), with integrating the Closed Plantation Experiment Facilities (CPEF) and the Closed Animal Breading & Habitation Facilities (CABHF), closed habitation experiments without material exchange with the outside will be conducted after the 2005 fiscal year. Cultivation experiments of about 30 crops and the integrating test of the material circulation system required for the closed habitation experiments have been performed since 2000 fiscal year. Using data reported in these experiments, material circulation in CEEF is simulated based on the recent operation strategy, and the storage capacity needed for the buffer of an air processing subsystem was estimated. In order for two humans to dwell over 120 days, the storage capacities of the carbon dioxide tank, the oxygen tank, and the waste gas tank in CPEF, and the carbon dioxide tank and the oxygen tank in CABHF are 820 g, 2830 g, 4425 g, 1780 g, and 1792 g, respectively.

Many research activities relating the environment control and life support systems to be used in space have been conducted and continued in Japan since 1982 in order to obtain his own manned flight technologies for future Japanese missions. Research and development activities are able to be divided in two phases according mission scheduling such as JEM development to be used in International Space Station now going on and the future Japanese space infrastructures, for examples, Japanese Space Station and Lunar Base. Temperature, humidity, total atmospheric pressure and partial pressure of oxygen and carbon dioxide, necessary for all living things, are to be controlled by the environment control function.

In the closed environments such as manned space station, it is necessary to remove contaminant gas to keep a suitable environment. Removal of gaseous contaminants generated from crew, animals, and plants is important function to keep the environment below the allowable level in the Closed Ecology Experiment Facilities (abbreviated as CEEF). CEEF consist of three modules for habitat, animal and plant, the supporting facilities for each module and a plant cultivation facility. CEEF are scheduled to be constructed from 1994 in Aomori Prefecture, northern part of Japan. For designing Trace Contaminant Control Assembly (TCCA) for CEEF, the following six (6) trace contaminants have been selected as major contaminant gas in CEEF; Ammonia (NH3) Methane (CH4) Ethylene (C2H4) Carbon Monoxide (CO) Nitrogen Dioxide (NO2) Sulfur Dioxide (SO2) Ethylene is well-known as an aggressive contaminant to plant growth and maturity.

Selected vegetables for life support are continuously produced in the lunar farming module. Inedible parts of the vegetables are decomposed and provided as the fertilizer elements for the next vegetables. In this report, contained elements in their inedible mass for recyclingare discussed for each of the four vegetables. Elements and concentration of cultural liquid which are required by each vegetable are surveyed as well. Adjustment of decomposition liquid is discussed in view of transforming inedible vegetable to cultural liquid. Authors are proposing wet oxidization as one of the decomposition methods for these inedible parts. Some adjusting sub-system is necessary here, since elements and their concentration in decomposition liquid is not enough to reproduce vegetables. This report aims to clarify the composition of a vegetable production system for an eight-member

We propose a new recovery system for NaCl from human urine. The system has an electrodialysis (ED) part and a crystallization part. Separation and concentration characteristics of the system are discussed for fundamental experiments of the ED and crystallization parts. Concentrated NaCl-KCl mixed solution is obtained using the ED process from simulated oxidized urine and sweat which include Ca2+ and S042- ions. Then, the crystallization process is used to separate about 80% of the NaCl from the ED treated solution. The experimental studies indicate that the mineral recovery system we proposed can recover NaCl from waste water of a CEEF.

In the closed environments, removal of trace contaminants generated from persons, animals, and plants is important function to keep the environment below the allowable level. We conducted the fundamental tests in order to confirm design of TCCA (Trace Contaminants Control Assembly) for Closed Ecology Experiment Facilities (CEEF), and obtained the following results; 1) The palladium-on-alumina catalyst is suitable for CO, CH4, C2H4 conversion at temperature lower than 400°C. 2) The alkali impregnated AC (activated charcoal) is effective for NO2, SO2 removal and prevents catalyst poisoning from SO2. 3) The active-desorbing conducted by hot air blow-throw an AC is effective for C2H5OH, CH2Cl2 desorbing. We discuss the fundamental test and design conditions for TCCA.

In order to verify the material circulation design for a Closed Ecology Experiment Facilities, CEEF, the organic element analysis of edible and inedible parts of the major candidate plants (rice, soybean, sesame and komatsuna (Brassica campestris)) has been carried out experimentally and by using food analysis data. In the experiment, rice, soybean and sesame were cultivated by hydroponics and soil culture for this purpose. The organic element analysis data from the food analysis data were made using empirical chemical equations formulated as to major nutriments by Volk and Rummel. The experimental results showed good agreement with those obtained from the food analysis data. Komatsuna has high nitrogen content. Inedible parts of rice, soybean and sesame have almost the same constituent ratio. The edible part of soybean contains five times as much nitrogen as its inedible part. Rice shows no significant difference between the edible and inedible parts.

This paper introduces a concept and a design to supply paper products for an earth based Advanced Life Support System (ALSS) test bed and it shows some results of paper production trials on the ALSS using inedible biomass. Rice plants (i.e. straw and roots), and soybean stems were pulped by boiling and/or alkali soaking and a mechanical processing method. Paper could be produced from both and exhibited different characteristics. Paper with quality suitable for hygienic tissue could be obtained and very absorbent paper was also possible. A rapid pulping method without a chemical process was also investigated. A potential for reducing chemical consumption, liquid waste and labor cost of paper production in the ALSS was demonstrated.

Closed habitation experiments are to be carried out using Closed Ecology Experiment Facilities (CEEF) from 2005 to 2009. The last target of duration of closed habitation is four months. Preliminary study and testing have been conducted in order to start the closed habitation experiments. In 2004 as the last year of the preliminary test phase for the 2005–2009 experiments, periodical harvesting from staggered cultivation of 23 crops including rice, soybean, peanut, and sugar beet was continued during 103 days. In order to balance with metabolisms of humans (named as “eco-nauts”) and animals, it is necessary to stabilize production of edible and inedible biomass, CO2 uptake and O2 production of crops. Although biomass production decreased rapidly during first five weeks of the 103-day period, it was relatively stable during last ten weeks. Average major foodstuffs in the harvested edible biomass met the requirement of two Eco-nauts although several minor ingredients were insufficient.

In order to prolong the duration of manned missions around the earth and to expand the human existing region from the earth to other planets such as a Lunar Base or a manned Mars flight mission, the CELSS becomes an essential factor of the future technology to be developed through utilization of Space Station. The preliminary SE&I (System Engineering and Integration) efforts regarding CELSS have been carried out by the Japanese CELSS concept study group for clarifying the feasibility of hardware development for Space Station Experiments and for getting the time phased mission sets after Fy 1992. The results of these studies are breifly summarized and thereafter, the design and utilization methods of a Gas Recycle System for CELSS experiments are discussed.

The basal metabolism of the Candidate Animal is mainly on energy metabolism that was estimated for future animal breeding in CEEF as preliminary research. The amounts of gas exchange in the respiration and heat production of the Shiba goat (native Japanese goat) were analyzed to predict energy and material flow of the animal breeding system in the Closed Ecology Experiment Facilities (CEEF). Experimental animals were fed Timothy hay or inedible parts of rice cultivated in CEEF. The feces and urine were collected during the 7-day metabolism measurement period after a 2-week preliminary breeding period. The O2 consumption, CO2 production, and CH4 production were measured by a mass spectrometric respiration gas analysis system on the 7th day of the metabolism measurement period. Heat production was also obtained from these data. O2 consumption, CO2 production and CH4 production were 100.3 - 153.8 L, 127.2 - 174.0 L and 5.7 - 10.8 L per day (at 0°C, 0.101MPa), respectively.

In the Closed Ecology Experiment Facilities (CEEF), waste materials such as plant inedible parts, feces and urine of animal and human, and garbage are to be decomposed to inorganic materials by a physical and chemical (P/C) process; Wet Oxidation (W/O). It is known that significant part of nitrogen (N) in the waste materials is reduced to gaseous nitrogen (N2) through W/O process. There is also some deposition of minerals such as iron (Fe) and phosphorous (P) through W/O process. Nitrogen Fixation Subsystem (NFS) produces ammonia (NH3) which is one of end products of NFS, from N2 separated from module air and hydrogen (H2) derived from electrolyses of water, and also produces nitrate (HNO3) from a part of the NH3 and oxygen (O2) derived from electrolyses of water. As another end product of NFS, ammonium nitrate (NH4NO3) is produced from the HNO3 and a part of the NH3.