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Over 30 years ago, A. H. Vincent of Westland Helicopters demonstrated that if a structure is excited harmonically, the response at another position (at a fixed frequency) will trace a circle in the complex plane as a result of a dynamic stiffness modification between two points. As either the real or imaginary part of an introduced dynamic stiffness is varied from minus infinity to plus infinity, the structural or acoustic response on any position will map a circle in the complex plane. This paper reviews the basis for this little known principle for vibro-acoustics problems and illustrates the viability for a cantilevered plate example. The applicability of the method is then considered for strictly acoustic systems like intake and exhaust systems. Specifically, it is shown that the response traces a circle in the complex plane if either the real or imaginary parts of the source or termination impedance are varied from minus to plus infinity.

This paper presents an overview of the progression of the contemplated candidate volumes for the Lunar Lander since the beginning of the Vision for Space Exploration in 2004. These sets of data encompass the 2005 Exploration Systems Architecture Study (ESAS), the 2006 Request for Information on the Constellation Lunar Lander, the 2007 Lander Design Analysis Cycle −1 (LDAC-1) and the 2008 Lunar Lander Development Study (LLDS). This data derives from Northrop Grumman Corporation analyses and design research. A key focus of this investigation is how well the lunar lander supports crew productivity.

Integrating the seemingly divergent objectives of aircraft seat configuration is a difficult task. Aircraft manufacturers look to design seats to maximize customer satisfaction and in-flight safety, but these objectives can conflict with the profit motive of airline companies. In order to boost revenue by increasing the number of passengers per aircraft, airline companies may increase seat height and decrease seat pitch. This results in disaccommodation of a greater percentage of the passenger population and is a reason for rising customer dissatisfaction. This paper describes an effort to bridge this gap by incorporating digital human models, layout optimization, and a profit-maximizing constraint into the aircraft seat design problem. A simplified aircraft seat design experiment is conceptualized and its results are extrapolated to an airline passenger population.

A long-duration lunar outpost will rely entirely upon imported or preserved foods to sustain the crew during early Lunar missions. Fresh, perishable foods (e.g. salad crops) would be consumed by the crew soon after delivery by the re-supply missions, and can provide a supplement to the diet rich in antioxidants (bioprotectants) that would serve as a countermeasure to radiation exposure. Although controlled environment research has been carried out on the growth of salad crops under a range of environmental conditions, there has been no demonstration of sustainable production in a flight-like system under conditions that might be encountered in space. Several fundamental challenges that must be overcome in order to achieve sustained salad crop production under the power, volume and mass constraints of early Lunar outposts include; growing multiple species, sustaining productivity through multiple plantings, and minimizing time for crew operations.

Multiple field trials and nearly a decade of laboratory studies have demonstrated that shear stable multigrade hydraulic fluids improve fuel economy. These studies have determined that fuel efficiency is dependent upon temperature, fluid viscosity and shear stability. This paper presents a viscosity classification system proposed by the National Fluid Power Association (NFPA) Fluids Technical Committee. This system is analogous to the SAE J300 viscosity classification system for engine oils. The letter “L” is used in place of “W” as the designation for the low temperature grade. Under this new classification system, NFPA 32L-68 fluids will provide the low temperature viscosity properties of an ISO VG 32 hydraulic fluid and the high temperature viscosity properties of an ISO VG 68. In addition, fluids that meet the requirements of the proposed NFPA Energy Efficient classification system increase fuel economy and productivity while reducing CO2 emissions.

Many engineers have been working to reduce brake noise in many ways for a long time. So far, a progress has been made in preventing and predicting brake noise. Nevertheless, there are some discrepancies of brake noise generation propensity between testing for the prototype and the production. As known in general, the reason for this unpredicted brake noise occurrence in production is partly due to the variation of the resonant frequency, material and the other unpredictable or unmanageable variations of the components in a brake system. In this paper, effects of chemical components and casting process of gray iron brake disc on its resonant frequency variation have been studied. Especially this paper is focused on the variation in material aspects and manufacturing parameters during disc casting in usual production condition. And their effects are investigated by the variation of out-of-plane modal resonant frequency.

The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and other, related requirements. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. This paper describes additional steps to enable the search for potential common cause failure conditions for the system of interest or airplane level systems based on the system model. Common cause analysis (CCA) procedures using the system dependency analysis rely on a systematic and checklist-based approach to determine potential common cause failure conditions.

The system dependency analysis for complex aircraft systems is a model-based methodology and tool for analyzing availability and minimum acceptable control requirements for failures or event scenarios to support the aircraft and system safety analyses (SAE ARP4761) required to show compliance to 14CFR/CS §25.1309, §25.671 and others. Aspects of the system such as functional interaction and dependencies to supply systems, physical items (equipment, wiring and tubing) and installation aspects are included in the analysis. The SAE paper “System Dependency Analysis for Complex Aircraft Systems” (2007-01-3852) describes the modeling approach and the analysis of system dependencies supporting the aircraft and system safety analyses. This paper provides examples for using the system dependency analysis to support the common cause analyses (SAE ARP4761) for complex aircraft systems.

Scope of the DRESS project is to research, develop and validate a distributed and redundant electrical steering system technology for an aircraft nose landing gear. The new system aims to: • reduce system weight at aircraft level, replacing the current hydraulic actuation system with an electric one. • improve aircraft safety, achieving higher system redundancy levels compared to the current technology capabilities. This paper presents an outline of different activities occurring in the DRESS project and also shows preliminary results of the new system performance.

The effectiveness of serial link articulated robots in aerospace drilling and fastening is largely limited by positional accuracy. Unguided production robotic systems are practically limited to +/-0.5mm, whereas the majority of aerospace applications call for tolerances in the +/-0.25mm range. The precision with which holes are placed on an aircraft structure is affected by two main criteria; the volumetric accuracy of the positioner, and how the system is affected when an external load is applied. Production use and testing of off-the-shelf robots has highlighted the major contributor to reduced stiffness and accuracy as being error ahead of the joint position feedback such as backlash and belt stretch. These factors affect the omni-directional repeatability, thus limiting accuracy, and also contribute to deflection of the tool point when process forces are applied.

Patents granted recently to Mr. Rode have changed the industry capability to adjust and verify wheel-end bearings on trucks. Until now it was believed1 that there was nothing available to confirm or verify the most desirable settings of preload on these bearings. The new, breakthrough invention is a tool and spindle-locking nut that permit quick and accurate wheel bearing adjustment by utilizing direct reading force measurement. Bearings can be set to either SAE recommended preloads or specific endplay settings. The author has been working on bearing adjustment methods for industrial applications for over forty years, and considers these inventions to be his most important breakthrough for solving this elusive bearing adjustment problem. Consistent wheel bearing preload adjustment was not possible before, even though it was widely known to achieve the best wheel performance as noted in SAE specification J2535 and re-affirmed in 2006 by the SAE Truck and Bus Wheel Subcommittee.

Model-Based Design with production code generation has been extensively utilized throughout the automotive software engineering community because of its ability to address complexity, productivity, and quality challenges. With new applications such as lane departure warning or electromechanical steering, engineers have begun to consider Model-Based Design to develop embedded software for applications that need to comply with safety standards such as IEC 61508. For in-vehicle applications, IEC 61508 is often considered state-of-the-art or generally accepted rules of technology (GART) for development of high-integrity software [6, 11]. In order to demonstrate standards compliance, the objectives and recommendations outlined in IEC 61508-3 [8] must be mapped onto processes and tools for Model-Based Design. This paper discusses a verification and validation workflow for developing in-vehicle software components which need to comply with IEC 61508-3 using Model-Based Design.

The presented paper introduces the new software complex aimed at simulation of the riveting process as applied to aircraft parts. The software complex implements the novel mathematical model based on minimization of the potential energy. The paper gives the detailed description of the mathematical model and particularizes the main features of the software. The physical and numerical tests aimed at validation of the software are also described in the paper.

Manual drilling and Lockbolt installation in carbon fiber structures is a labor intensive process. To reduce man hour requirements while concurrently improving throughput and process quality levels BROETJE-Automation developed a gantry positioning system with high performance multi-function end effectors for this application. This paper presents a unique solution featuring fully automated drilling and Lockbolt installation (inclusive of automated collar installation) for the vertical tail plane (vertical stabilizer) of large commercial aircraft. A flexible and reconfigurable assembly jig facilitates high access of the end effectors and increases the equipment efficiency. The described system fulfils the demand for affordable yet flexible precision manufacturing with the capacity to handle different aircraft model panels within the work envelope.

Due to the conventional autoclaving of pre-impregnated materials causes high costs in the production of carbon fibre structures, new injection methods have become more and more relevant. The research project “CFK-Tex” focuses on the automated handling and processing of preforms out of dry carbon fibre textiles. Regarding the advantages in quality improvement and process time, an automation of all process steps is getting enforced. The major challenge, in addition to the difficult handling-properties of the materials and high quality demands, is the enormous variety of outline variants caused by small production quantities but many different textile cuts per part. In the first step the requirements of an automated system are exactly analyzed considering the specific material properties as well as process and product based characteristics.

The commercial turbofan trend of increasing bypass ratio and decreasing fan pressure ratio has seen its latest market entry in Pratt & Whitney's PurePower™ product line, which will power regional aircraft for the Bombardier and Mitsubishi corporations, starting in 2013. The high-bypass-ratio, low-fan-pressure-ratio trend, which is aimed at diminishing noise while increasing propulsive efficiency, combines with contemporary business factors including the escalating cost of testing and limited availability of simulated altitude test sites to pose formidable challenges for engine certification and performance validation. Most fundamentally, high bypass ratio and low fan pressure ratio drive increased gross-to-net thrust ratio and decreased fan temperature rise, magnifying by a factor of two or more the sensitivity of in-flight thrust and low spool efficiency to errors of measurement and assumption, i.e., physical modeling.

This paper explores the use of Poincaré plots to study signal variability of Navy P-3 aircraft generators. The method, which was inspired from nonlinear dynamics for analyzing interval sequences, is a technique used to plot each interval against the subsequent interval of the signal from different points of view. The geometry of the plots reveals salient features among new, low-usage, and high-usage generators. In addition to its simple visual interpretation, quantitative descriptors were explored to assess the degree of degradation of the overall system health state. The results suggest that accurate health state predictions can be achieved if baseline data can be collected.

The electrical and mechanical failures (such as bearing and winding failures) combine to cause premature failures of the generators, which become a flight safety issue forcing the crew to land as soon as practical. Currently, diagnostic / prognostic technologies are not implemented for aircraft generators where repairs are time consuming and its costs are high. This paper presents the development of feature extraction and diagnostic algorithms to ultimately 1) differentiate between these failure modes and normal aircraft operational modes; and 2) determine the degree of damage of a generator. Electrical signature analysis based features were developed to distinguish between healthy and degraded generators while taking into account their operating conditions. The diagnostic algorithms were developed to have a high fault / high-hour detection rate along with a low false alarm rate.

Requirements analysis for aircraft simulators is often driven by photographs and videos of the actual aircraft. An engineer may gather and organize hundreds or even thousands of source photos of various instruments and devices unique to the aircraft. Managing all of this source information and referencing it to generate software requirements can be challenging and time-consuming. This paper explores Content Based Image Retrieval (CBIR) techniques to automatically process and search those images to generate basic requirements and to facilitate reuse. An unsupervised clustering algorithm groups source images based on minimal user input. Images processed in this way can also be queried by image similarity, thereby allowing project managers to find common source material among projects. The effectiveness of these techniques is demonstrated on an example cockpit.

Cyber-physical systems consisting of networks of interacting systems are often developed by distributed teams in a production environment. Processes, tools and work products supporting development of cyber-physical systems are continuously evolving through the different design phases. A growing trend to manage the development process has been the use of model-based development approaches. However, these approaches primarily use behavioral models to represent complex systems, rendering them inadequate to address collaborative and non-functional program requirements. This paper discusses an architecture-driven process that can address the challenges posed during the development of cyber-physical systems. Two key enabling technologies – the SAE AADL (Architecture Analysis and Design Language) and the IME (Integrated Modeling Environment) are leveraged in this process.