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The main purpose of this research is to investigate the optimal design of pipeline diameter in an air brake system in order to reduce the response time for driving safety using DOE (Design of Experiment) method. To achieve this purpose, this paper presents the development and validation of a computer-aided analytical dynamic model of a pneumatic brake system in commercial vehicles. The brake system includes the subsystems for brake pedal, treadle valve, quick release valve, load sensing proportional valve and brake chamber, and the simulation models for individual components of the brake system are established within the multi-domain physical modeling software- AMESim based on the logic structure. An experimental test bench was set up by connecting each component with the nylon pipelines based on the actual layout of the 4×2 commercial vehicle air brake system.

In this paper, a new computational method is provided to identify the uncertain parameters of Load Sensing Proportional Valve (LSPV) in a heavy truck brake system by using the polynomial chaos theory. The simulation model of LSPV is built in the software AMESim depending on structure of the valve, and the estimation process is implemented relying on the experimental measurements by pneumatic bench test. With the polynomial chaos expansion carried out by collocation method, the output observation function of the nonlinear pneumatic model can be transformed into a linear and time-invariant form, and the general recursive functions based on Newton method can therefore be reformulated to fit for the computer programming and calculation. To improve the estimation accuracy, the Newton method is modified with reference to Simulated Annealing algorithm by introducing the Metropolis Principle to control the fluctuation during the estimation process and escape from the local minima.

The optimization of vehicle suspension kinematic/compliance characteristics is of significant importance in the chassis development. Practical suspension system contains many uncertainties which may result from poorly known or variable parameters or from uncertain inputs. However, in most suspension optimization processes these uncertainties are not accounted for. This study explores the use of Chebyshev polynomials to model complex nonlinear suspension systems with interval uncertainties. In the suspension model, several kinematic and compliance characteristics are considered as objectives to be optimized. Suspension bushing characteristics are considered as design variables as well as uncertain parameters. A high-order response surface model using the zeros of Chebyshev polynomials as sampling points is established to approximate the suspension kinematic/compliance model.

To solve the dynamic response problem that contains uncertain parameters needs, the stochastic differential equations needs to be calculated. Interval analysis has been widely used to solve engineering problems which contain many uncertain parameters usually. But the numerical solution method for stochastic differential equations based on the interval analysis method was seldom investigated. In this study a new numerical interval method for the stochastic differential equations based on the Euler's method is presented, which can be used to solve the linear system effectively and efficiently. The probabilistic and interval dynamics analysis of a two-degree-of-freedom bike car model with uncertain parameters are presented.

There are many uncertain parameters in shock absorbers, which are induced by the manufacturing error, the wear of components and the aging of materials in real vehicle environment. These uncertainties often cause some deterioration of vehicle performance. To optimize the ride characteristic of a vehicle when the shock absorber includes uncertain parameters, the robust design method is used. In this paper, a Twin Tube shock absorber fluid system model has established on the multi-domain modeling environment. This model not only includes the commonly used parameters of the shock absorber but also takes into account the structure parameters of various valves in the shock absorber, which is more detailed and accurate than those models in the past literature. The robust design of the shock absorber parameters is successfully approached using the co-simulation technique, and the ride comfort performance of the vehicle is also improved.

Connected and automated vehicles (CAVs) can improve traffic efficiency and reduce fuel consumption. This paper proposes a cooperative game approach to merging sequence and optimal trajectory planning of CAVs at unsignalized intersections. The trajectory of the vehicles in the control zone is optimized by the Pontryagin minimum principle. The vehicle's travel time, fuel consumption, and passenger comfort are considered to construct the joint cost function, completing the optimal trajectory planning to minimize the joint cost function. Analyzing the different states between neighboring CAVs at the intersection to calculate the minimum safety interval. The cooperative game approach to merging sequence aims to minimize the global cost and the merging sequence of CAVs is dynamically adjusted according to the gaming result. The multi-player games are decomposed into two-player games, to realize the goal of the minimal global cost and improve the calculation efficiency.

The road adhesion coefficient has a great impact on the performance of vehicle tires, which in turn affects vehicle safety and stability. A low coefficient of adhesion can significantly reduce the tire's traction limit. Therefore, the measurement of the coefficient is much helpful for automated vehicle control and stability control. Considering that the road adhesion coefficient is an inherent parameter of the road and it cannot be known directly from the information of the on-vehicle sensors. The novelty of this paper is to construct a road adhesion coefficient observer which considers the noise of sensors and measures the unknown state variable by the trained neural network. A Butterworth filter and Adaptive Neural Fuzzy Interference System (ANFIS) are combined to provide the lateral and longitudinal velocity which cannot be measured by regular sensors.

As there are a variety of uncertainty contained in dynamic systems, this paper presents a method to identify the uncertain parameters of Load Sensing Proportional Valve in a heavy truck brake system. This method is derived from polynomial chaos theory and uses the maximum likelihood approach to estimate the most likely value of uncertain parameters, such as equivalent bearing area diameter of the diaphragm, preload of return spring and so on. The maximum likelihood estimates are obtained through minimizing the cost function derived from the prior probability for the measurement noise. Direct stochastic collocation has been shown to be more efficient than Galerkin approach in the simulation of systems with large number of uncertain parameters. The simulation model of Load Sensing Proportional Valve is built in software AMESim based on logic structure of the valve. The uncertain parameters are estimated through the simulation results which are treated as measurements.

To provide a greater weight capacity, the tandem axle which is a group of two or more axles situated close together has been used on most heavy truck. In general, the reaction moments during braking cause a change in load distribution among both axles of the tandem suspension. Since load transfer among axles of a tandem suspension can lead to premature wheel lockup, tandem-axle geometry and the brake force distribution among individual axles of a tandem suspension have a pronounced effect on braking efficiency. The braking efficiency has directly influence on the vehicle brake distance and vehicle travelling direction stability in any road condition, so how to improve the braking efficiency is researched in this paper. The load transfer among individual axles is not only determined by vehicle deceleration but also by the actual brake force of each axle for tandem axle suspension, which increases the difficulty of braking efficiency improving.

This paper deals with the robust design of the Load Sensing Proportional Valve (LSPV). To find out the parameters which have main effect on the performance of the LSPV, the DOE based on orthogonal experiment is carried out utilizing the LSPV model built in AMESim environment. In order to save computation expense, the RSM technique is used to approximate the optimal objectives and constraints. Then a robust design methodology using multi-objective evolutionary algorithm (MOEA) is performed and a set of non-dominated solutions are therefore obtained. With specified assessments, feasible solutions can therefore be selected from the entire field of the Pareto optimal solutions. The validation is made by Monte Carlo Simulation Technique in terms of the robustness of the feasible solutions.

As is known to all, there are some contradictions between the handling and ride performance during the design process of vehicles. Sometimes owing to serious collisions of each criterion in the high-dimensional solution space, the common method to deal with the contradiction is to transform into a single target according to weights of each objective, which may not obtain a desired result. A multi-criteria approach is therefore adopted to optimize both properties and the result of a multi-criteria design is not a unique one but a series of balanced solutions. This paper is focused on the robust design of a simplified vehicle model in terms of not only ride comfort but also handling and stability using a multi-objective evolutionary algorithm (MOEA) method. Using the proposed method, the conflicting performance requirements can be better traded off. One of the most important indexes to characterize the vertical ride comfort is the acceleration of the sprung mass.

The air brake system has been widely used since its great superiority over many other kinds of brake systems, but the capacity and the stability of air brake system are determined by many factors which are always uncertain and difficult to be evaluated accurately. So it is necessary to improve the robustness of this kind of brake system. In this paper, a physical model of air brake control system is made by a multi-domain physical modeling software-AMESim and the robust design for air brake system is carried out. Firstly, the key design parameters that will greatly affect on the delay time and pressure that leads to the shaking problem are obtained by using the method of design of experiment (DOE). Then, the regress of the response surface based on results of DOE and the robust design using the tolerance design are carried out. The value for those key parameters that can lead to the best performance and robustness of the air brake system are finally determined.

Suspension kinematics and compliance strongly influence the handling performance of the vehicle. The kinematics and compliance characteristics are determined by the suspension geometry and stiffness of suspension bodies and elastic components. However, it is usually inefficient to model all the joints, bushings, and linkage deformation in a full vehicle model. By transforming the complex modeling problem into a data-driven problem tends to be a good solution. In this research, the neural-network-based suspension kinematics and compliance model is built and implemented into a 17 DOF full vehicle model, which is a hybrid model with state variables expressed in the global coordinate system and vehicle coordinate system. The original kinematics and compliance characteristics are derived from multibody dynamics simulation of the suspension system level.

Electric vehicles driven by in-wheel-motor have the advantages of compact structure and high transmission efficiency, which is one of the most ideal energy-saving, environmentally friendly, and safe driving forms in the future. However, the addition of the in-wheel-motor significantly increases the unsprung mass of the vehicle, resulting in a decrease in the mass ratio of the vehicle body to the wheel, which will deteriorate the ride comfort and safety of the vehicle. To improve the vibration performance of in-wheel-motor driven vehicles, a semi-active inerter-spring-damper (ISD) suspension with in-wheel-motor (IWM) dynamic vibration absorber (DVA) of the electric wheel is proposed in this paper. Firstly, a structure of in-wheel-motor DVA is proposed, which converts the motor into a dynamic vibration absorber of the wheel to suppress the vibration of the unsprung mass.

Vehicle systems often operate with some degree of uncertainty. This study applies the Chebyshev interval method to model vehicle dynamic systems operating in the presence of interval parameters. A full vehicle model is used as the numerical model and the methodology is illustrated on the steering wheel angle pulse input test. In the numerical simulation, suspension stiffness coefficients and suspension damping coefficients are chosen as interval parameters and lateral acceleration and yaw rate are chosen to capture vehicle dynamic characteristics. System responses in time domain are validated against Monte Carlo simulations and against the scanning approach. Results indicate that the Chebyshev interval method is more efficient than Monte Carlo simulations. The results of scanning method are similar to the ones obtained with the Chebyshev interval method.

Compared to the widely used single-speed transmission in electric vehicles (EVs), the two-speed transmission can improve both the dynamic performance and driving efficiency. This paper investigates the new spring-based synchronizer used in two-speed automated manual transmission (AMT). Compared with the traditional synchronizer which uses friction torque to implement the synchronization process, the proposed synchronizer uses torque spring to provide torque to synchronize the speed between target gear and shaft, which reduces the wear caused by friction and decreases the shifting time. To comprehensively study the performance of the new spring-based synchronizer, its dynamic model is built in AMESim software. The shifting time and contact torque are analyzed through simulating the dynamic model, which demonstrates that the new synchronizer can reduce the shifting time and contact torque compared to the traditional friction-based synchronizer.

Interval inverse problems can be defined as problems to estimate input through given output, where the input and output are interval numbers. Many problems in engineering can be formulated as inverse problems like vehicle suspension design. Interval metrics, instead of deterministic metrics, are used for the suspension design of a vehicle vibration model with five degrees of freedom. The vibration properties of a vehicle vibration model are described by reasonable intervals and the suspension interval parameters are to be solved. A new interval inverse analysis method, which is a combination of Chebyshev inclusion function and optimization algorithm such as multi-island genetic algorithm, is presented and used for the suspension design of a vehicle vibration model with six conflicting objective functions. The interval design of suspension using such an interval inverse analysis method is shown and validated, and some useful conclusions are reached.

When the drill arm reaches the specified position, the rubber top disk of the propelling beam is pressed against the rock surface by the hydraulic cylinder force and the rock drill starts drilling. Because of the reaction force and the deformation of the drill arm, the propelling beam will be offset from its target position and vibrate, which will affect the drilling accuracy. To analyze the vibration of the propelling beam, the rigid-flexible coupled model is established. The minimum displacement offset of the propelling beam from the initial position is used as the optimization function and the parameters of the rubber top disk are used as optimization variables. The amplitude of the propelling beam at a steady state is used as the constraint. From the simulation results, the rigid-flexible coupled model can describe the vibration of the propelling beam better than the rigid model, especially during the rock drill working stage.

Unsuitable shift control strategies may increase the vehicle jerk and clutch wear. In order to improve the shift quality of electric vehicles (EVs) equipped with dual clutch transmission, this paper proposes an optimal shift control strategy based on linear quadratic regulator, in which weighting matrices are selected by using genetic algorithm (GA). The dynamics of the shift process of the dual clutch transmission is analyzed to establish the dynamic model of the driving system. In addition to the vehicle jerk, the friction work of clutch is also considered as one of the performance criteria and a new linear quadratic objective function is formulated. The optimal weighting matrices for obtaining a globally optimal solution are selected benefit from the global search capacity of genetic algorithm. The optimal target trajectories of the torque of the two clutches and motor are obtained by simulating the linear quadratic regulator (LQR).

Due to the elimination of the mechanical connection between the steering column and steering gear in the Steer-by-Wire (SBW) system, the road-feeling simulation is mainly supplied by the road-feeling motor which loads a drag torque on the steering wheel rather than the actual torque transmitted from the road. To obtain more realistic steering wheel torque, a novel feedback torque of the road-feeling motor fusion estimation method based on the Kalman filter is presented in this paper. Firstly, the model-based estimation method is utilized to estimate the aligning torque between tires and ground which is converted into the rack force through the steering system. Then the estimated rack force is used as the observed data for the Kalman Filter of the sensor-based method and the Kalman Filter-based fusion estimation method is resulted, through which the more realistic feedback torque of the road-feeling motor can be obtained.