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The recent development of diesel engine fuel injection systems has been dominated by how to manage the degrees of freedom that common rail multi-pulse systems now offer. A number of production engines already use four injection events while in research, work based on up to eight injection events has been reported. It is the degrees of freedom that lead to a novel experimental requirements. There is a potentially complex experimental program needed to simply understand how injection parameters influence the combustion process in steady state. Combustion behavior is not a continuum and as both injection and EGR rates are adjusted, distinct combustion modes emerge. Conventional calibration processes are severely challenged in the face of large number of degrees of freedom and as a consequence new development approaches are needed.

The information needs of engines have increased dramatically over recent years. In order to achieve the levels of performance and endurance that are now required in the marketplace, engine operation increasingly employs sophisticated control with closed-loop operation of various functions. This control trend will continue as performance expectations increase, calibration times reduce and systems become more complex and dependent on a variety of sensors. Available and emerging technologies offer a range of solutions for sensor systems but success in any particular application is often difficult to analyze. This makes the prediction of future trends more difficult. This paper looks back at some recent developments and forward to the next few years. In addition to the sensors required, some consideration is also given to control systems, which have increased dramatically in sophistication.

Diesel engine control has already become complex, and in order to meet future emissions standards (such as Euro 4) it is likely to be the control system that will provide the needed performance increment. Common rail fuel injection offers yet more degrees of freedom which will need to be exploited as new emissions standards emerge. Whatever the emissions standards, there is a need to reduce risk at the earliest stages in the development of the powertrain. This will involve early and extensive simulation of the powertrain including its control system, sensors and actuators. What is the best way to achieve this using current tools? The result lies in a combination of a phenomenological model of the engine and a flexible controls environment. To illustrate the principles of developing prototype control systems, we will use the example of the CPower environment, which is a combination of a detailed engine simulation code (GT-Power) and the Simulink simulation environment.

The notion of open source systems has been well established in systems software and typified by the development of the Linux operating system. An open source community is a community of interest that makes use of software tools in research and development. Their ongoing development is part of the free flow of ideas on which the community. The motivation for the work reported in this paper is to provide the research community in engine controls with a ready access to a complete engine management solution and the component parts. The work described in this paper extends open source principles to engine control with a portable spark ignition (SI) control strategy assembled using Simulink. The underlying low level drivers are written in C and designed for portability. A calibration tool is written in C and works over a controller area network (CAN) link to the engine control unit (ECU). The ECU hardware is based on the Infineon Tricore microcontroller.

In the context of engine control the strategy is a statement of the control functions. Modern strategies are generally map based with a resolution corresponding to single cylinder events. However, future needs point to high speed control based on sensors which can observe cylinder events. Such sensors working with actuators such as gasoline and diesel fuel injection can act to minimise variations between cylinders and more closely control combustion conditions. A high speed strategy is a functional description of control which includes such high speed functions One strategy can be solved using different control structures and with different sensor types. A cascaded control scheme for example would allow high speed cylinder level controls to be fed by slower controllers able to take a longer term view. Such a cascaded scheme is a framework which allows high level diagnosis and control objectives to be realised within a common framework.

The Formula SAE competition (known as Formula Student in the UK) is well established and continues to be highly popular with engineering students. The annual United Kingdom competition bears witness to this enthusiasm with a strong turnout of a total of 84 teams, including 41 teams from the United Kingdom and 21 other nations represented in 2004. In 2004 some countries, including Japan, Australia and South Korea participated for the first time. There are, for a university, significant implications of resource costs when running the Formula SAE project, mainly financial and time. Time costs in particular are acute with supervision time from university faculty groups and technicians (this latter being particularly intense). This investment needs justification in the light of other demands.

This paper presents the conclusions of a study into the way the Formula SAE project works in the UK academic sector. The motivation for the work arose during the introduction of the project at the University of Sussex when we needed to evaluate the cost effectiveness of the project as part of the engineering curriculum. The traditional view of FSAE in the UK was that it proved a valuable recruitment tool and when only a few universities offered the project to students this was clearly the case. However now that the project is more widely adopted and where smaller Departments are now supporting the project, there is a need to look more closely at the effectiveness of the project. Identification of the factors that make a successful entry has also helped in an evaluation of the resource requirements. The general conclusion from the work is that Departments must work to extract the benefits of the project through curriculum planning.

Fuel cell power for cars appears to be the most promising alternative power-train technology. It is not alone in being touted as a likely successor to the diesel or gasoline fuelled internal combustion engine (ICE). What makes a significant difference is the extent of support that has been recently offered by vehicle manufacturers from their own research and development budgets. In spite of investment and strong interest to get fuel cell powered vehicles into the market there remain a series of question marks over the concept of fuel cell powered cars. Some concern technology - can fuel cells deliver an efficiency which meets performance criteria? Others are social and concerned with the acceptability of the car to the buying public and its green credentials. While the technical issues are the subject of a number of development programs, the other issues lie in the domain of marketing and the forming of public opinion.

With the continuing improvements to thermoelectric (TE) materials and systems, their potential for both energy recovery and thermal management is increasingly apparent. Recent developments in materials and notably Skutterudites have allowed materials to be matched much more closely to the working temperatures of a light duty power-train. The choice of TE materials remains a substantial question in the design of a thermoelectric generator (TEG). While the quest for improvements in materials performance continues, the work reported in this paper is characterized by the decision to focus on the refinement of one class of TE materials: Skutterudites. In parallel, the engineering work on the integration of the TE materials into a heat exchanger could continue and be focused on the properties of this class of material. Skutterudites offer the combination of a high working temperature and a competitive electrical output (defined by ZT, the figure of merit).

Panel Discussions held at the SAE World Congress in both 2013 and 2014 observed that a shortage of good quality engineering talent formed a chronic and major challenge. (“Good quality” refers to applicants that would be shortlisted for interview.) While doubts have been expressed in some quarters, the shortage is confirmed by automotive sector employers and the Panel's view was that it was symptomatic of a range of issues, all of which have some bearing on the future of the profession. Initiatives to improve recruitment and retention have had varying degrees of success. Efforts need to be intensified in primary schools where negative perceptions develop and deepen. Schemes like AWIM that operate on a large scale and are designed to supplement school curricula should operate at an international level. Universities represent the entry point into the engineering profession and their role in the recruitment process as well as education and training is crucial.

A promising technology for active safety is “X-by-Wire”, where mechanical and electromechanical components are replaced by electronic functions. One of the reasons for this is to have more than the driver input in the command chain, and also include some degree of intervention by the control system in case the driver behaviour is likely to put the car at risk. The adoption of a small number of computing nodes is a clear trend in vehicle design. A wide range of functions that are now distributed in the form of separate modules will instead be integrated. This approach will overcome the physical constraints of electrical and mechanical components and the costs of many separate electronic modules with their own power supplies.