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Networking is a need for interlinking todays and future electronic modules into systems. Networked systems offer reduced wiring harness, more open system expandability and an additional degree of freedom for system optimization. On the other hand networked systems represent highly complex problems for the system designers and therefore require correspondingly powerful tools. Subsequently the characteristics of networking are described based on the example of the CAN-network-protocol. A set of requirements for needed tool support is derived from the inherent networked system characteristics. A set of CAN network development tools is described - Simulator, Emulator, Analyzer, handy NetTest, PcNet-interface - supporting the various needs in the different design phases. Finally some future activities are described depicting tools enhancement and integration. In addition research activities are mentioned focusing on definition and evaluation of higher protocol layers.

A major co-operative international research program known as DIVINE (Dynamic Interaction between Vehicles and Infrastructure Experiment) has been completed by the Organisation for Economic Cooperation and Development OECD). DIVINE involved seventeen OECD member countries, and included specialists in vehicles, pavements, bridges, road management and transport policy. Inter-linked research projects were carried out in nine countries and the project took almost four years to complete. DIVINE set out to investigate the benefits of “road-friendly” suspensions for reducing pavement wear and to develop better means of assessing vehicle suspensions for road-friendliness. This paper summarises the most important results of DIVINE and presents means of assessing and simulating the road-friendliness of truck suspensions. Dynamic loading depends on the vehicle suspension, and the use of air suspension generally reduces dynamic loading.

The analysis for the braking behavior of the combination vehicle installed air disc brakes on the tractor and air drum (S-cam) brakes on the trailer will be discussed in this paper. The behavior of the combination vehicle at curved road braking which affects vehicle motion strictly was analyzed and attempted to be improved through simulation calculations and vehicle running tests. Consequently, the ways to optimize the compatibility for combination vehicles that combine a disc brake system on the tractor with various trailer using drum brake systems were obtained. Installation of disc brakes on the tractor alone was found to improve fade resistance and speed spread in combination vehicle.

Because of smaller ratios of tread to height of gravitational center, longer wheel-bases, and larger moment of inertia, vehicle roll is the most important characteristics governing truck controllability and stability. And longer wheel-bases result in a reduction in vehicle body torsional stiffness. Hence, the influence of vehicle body torsional stiffness on vehicle roll characteristics is investigated. We carried out a simulation analysis and vehicle test on medium-duty trucks, in studying the vehicle frequency response characteristics by changing vehicle design parameters. The results show that a reduction in body torsional stiffness increases the steady state gain of the front roll angle without affecting the yaw and lateral characteristics of vehicle motion. Accordingly, even if body torsional stiffness is unavoidably lowered, reducing the front roll angle by increasing the roll stiffness of the front suspension can maintain appropriate vehicle controllability and stability.

This paper gives a history of simulation of commercial vehicles, starting with the early models and progressing to today's multibody models. This is followed by a discussion of the key questions faced by simulators. Finally, the paper presents a new method to postprocess results through videoanimation.

Carnegie Mellon Driving Research Center, together with ISIM, is presently involved in the design and development of an Advanced Human Factors Research and Driving Training Research Facility. The facility has been designed to address human factors issues and driver training issues. Human factors interests include developing countermeasures for fatigue and driver/vehicle interface issues. Driver training issues include validating the usefulness of simulators for driver training, developing effective curricula and investigating simulator fidelity needed for effective training. A key component of the facility is the Carnegie Mellon TruckSim that will be capable of simulating a variety of commercial and emergency vehicles using interchangeable cabs mounted to a common motion platform. TruckSim's modular configuration will allow for rapid and cost effective design of experiments and training scenarios. A first research program to evaluate fatigue countermeasures is presented as an example.

Vehicle and traffic safety improvement is one of the most important targets in the vehicle industry. The introduction of ABS for commercial vehicles, meanwhile standard in various countries, was one of the major safety improvements. This system, based on electronics, sensors and actuators shows what is achievable by controlling brakes of such heavy vehicles at the physical limits under various road conditions. With EBS (brake-by-wire) further safety features are integrated including active access of each wheel brake that allows, independent from the driver to apply the brakes to keep the vehicle stable. Electronic stability control as the overall vehicle control system integrated into EBS leads to a new generation of driver assistance concepts. The concept of Electronic Stability Control (ESC) integrated into EBS, simulation studies of vehicle behavior in critical situations, the control strategies and discussion of test results are the main content of this paper.

This paper deals with our surveyprofiles of several types of road surfaces, which was intended to provide the basis for establishing such critical design, as well as with our study to predict durability of heavy-duty vehicles. First, road profile measurements were conducted to evaluate evenness of various roads and then attempts were made to evaluate road evenness. Second, the test dump truck traveled over the surveyed road sections and cumulative damage fatigue caused by the road inputs is analyzed by Miner's law and the simulation of the vehicle dynamics. Finally, correlation between road profiles and durability of the heavy vehicle is reviewed schematically.

The analysis of automotive circuits presents several unique challenges to design and test engineers. One of these challenges is prevalence of multiple technologies in automotive systems. This limits the use of simulation on these systems, since most simulation products are effective only in one technology. This paper demonstrates how a mixed-technology simulator can be applied to automotive systems, both for design analysis and testing. The Saber simulator was used because of its unique capabilities in the simulation and analysis of mixed-signal and mixed-technology systems.

The ability to accurately simulate vehicle dynamics behavior with a mathematical model is limited by the quality of the tire model. In fact, the tire is often the single most important component in determining correlation between a mathematical vehicle model and measured experimental results. Tire data for heavy trucks are more difficult and expensive to acquire than passenger car and light truck data, and, consequently, there has been little published experience testing or modeling these tires. This paper shows how the analysts can integrate heterogenous tire modeling methods into one coherent tire model suitable for the simulation of an over-the-road 18-wheel tractor-trailer configuration. The methods used in this paper are: Tire F&M modeling that represents the effect of tread wear, water depth, and speed, as well as combined longitudinal and lateral slip conditions.

A driving simulator system for developing steering road feel has been developed. A new steering gear box or an electronic steering system is installed on the simulator and its road feel and control algorithm are developed according to the characteristics of any vehicle which has been programed into the engineering work-station. The vehicle model programed into the engineering work station runs according to the driver's operations, which are fed through the new steering system to be tested. The steer-restoring torque of the vehicle programed into the engineering work-station is produced by an actuator, and gives the impression through the new system of having been fed back from an actual road.

Real time man-in-the-loop simulation can be used in a variety of research, testing and training roles where safety, efficiency and/or economy are important. Simulation can allow complete control and uniformity over driving conditions and permit analysis of a range of vehicle and driver behavior variables. Simulation complexity and fidelity requirements will vary depending on application requirements. This paper reviews past and current driving simulation development efforts and applications. Simulation requirements are assessed relative to various applications, including vehicle handling, driver behavior, training, licensing and fitness for duty testing.

A simplified, modular, and generic simulation model of an automatic transmission has been developed for use in control system development. This model employs a two clutch concept to simulate the range pack of an automatic transmission. As a result, this model can be adapted to any transmission which relies on clutch-to-clutch (oncoming and offgoing) shift transitions. The model simulates rotating clutches as well as stationary clutches by simply setting the proper gear configuration and ratio around the clutch. The model is capable of continuous simulation of the power train by instantaneous change of gear ratio and associated parameters particular to each shift. Lockup clutch and torque converter models are integrated in parallel and represent the alternative power paths between the range pack and engine. Also included are models of the engine, brake, retarder, and road load. An optional hydrostatic steer model is also incorporated.

The road damage caused by heavy trucks is accentuated by the dynamic loads excited by roughness in the road. Simulation models of trucks are used to predict dynamic wheel loads, but special models are required for tandem suspensions. Parameter values to characterize tandem suspension systems can be measured quasi-statically on a suspension measurement facility, but it is not known how well they fit dynamic models. The dynamic behavior of leaf-spring and air-spring tandem suspensions were measured on a hydraulic road simulator using remote parameter characterization techniques. The road simulator tests were duplicated with computer simulations of these suspensions based on quasi-static parameter measurements to compare dynamic load performance. In the case of the walking-beam suspension, simulated performance on the road was compared to experimental test data to evaluate the ability of the walking-beam model to predict dynamic load.

This study establishes the feasibility of improving the motion characteristics of commercial vehicles by applying rear axle steering. A model-matching control algorithm for rear axle steering was used to achieve the desired yaw rate response to steering action. Simulations with a two-degree-of-freedom model evaluated the effectiveness of the control method. Results of vehicle tests on an experimental medium-duty truck with rear axle steering proved that this control method can improve vehicle yaw response. However, the simulation results did not well represent the vehicle test results, because the simulation model was too simple. Adding the roll effect to the model reduced the discrepancy between the simulation and vehicle test results.

An engine model for use in computer simulation of transient behavior in drivetrain and vehicle systems is presented. Two elements, important for deviation (e.g. turbo-lag) from steady state characteristics, are the inertia of the supercharging unit (turbo shaft) and the fuel injection control system. No extensive combustion calculations are carried out within the model. Instead it uses condensed results from existing combustion models and measurements. The model is semi-empirical. Some of the engine specific properties needed for simulation are (e.g. for a turbocharged diesel): engine data in steady state operation, mappings of compressor and turbine performance, inertia of the engine components condensed to the crankshaft, turbo shaft inertia, displacement, compression ratio and the essentials of the fuel injection control strategy. Input parameters to the computer program based on the model are accelerator pedal position and external torque acting on the flywheel.

From the standpoint of safety, the demands are growing in recent years for better controllability and stability of automobiles and in particular in trucks. The truck, however, when compared with the passenger car, is subject to larger changes in gross vehicle mass and center of gravity depending on its load placement. In addition, since the cornering power generated by the truck tire per load is smaller than that generated by the passenger car tire, it is difficult to introduce significant improvements in controllability and stability simply by use of passive techniques like suspension characteristic tuning. Therefore, studies were performed on the applicability of the 4WS system, an active vehicle dynamic characteristic control technique, to a Truck as a means for solving these problems.

A directional dynamic model of a partially filled liquid tank vehicle is developed to investigate its dynamic characteristics during typical straight-line braking maneuvers. The computer simulation model is developed by integrating the fluid slosh model of a partially filled tank to the pitch plane vehicle model. The dynamic behavior of liquid within the tank is modeled using an equivalent mass-spring system. The analogous mechanical system model for the partially filled cleanbore cylindrical tank is developed by utilizing the potential flow theory for longitudinal oscillations. An approximate summation method is developed in order to obtain the mechanical system parameters and are validated against experimental results available in literature. Computer simulation of the tank vehicle for typical braking maneuvers is then performed by incorporating the slosh forces and moments computed using the mechanical analogy model into the vehicle model.

A real-time 3-dimensional, nonlinear simulator for the dynamical behaviour of trucks has been developed. The simulator serves as industrial test stand for examinations on different electronic control systems. This paper describes the challenging task of developing a powerful real-time simulator with hardware coupling based on parallel transputer systems. The integration of an anti-lock braking system (ABS) as hardware-in-the-loop by means of an interface electronic device is described. The interface electronics provide the coupling of the electronic control unit (ECU). The special demands on the signals and the resulting concept for the developed electronic interface are specified. Some results from dynamic braking simulations show the quality of the simulator.