Search Results

The design of the newly developed Toyota AZ series 4 cylinder engine has been optimized through both simulations and experiments to improve heat transfer, cooling water flow, vibration noise and other characteristics. The AZ engine was developed to achieve good power performance and significantly reduced vibration noise. The new engine meets the LEV regulations due to the improved combustion and optimized exhaust gas flow. A major reduction in friction has resulted in a significant improvement in fuel economy compared with conventional models. It also pioneered a newly developed resin gear drive balance shaft.

Aqua-ammonia absorption refrigeration cycle and R-134a Vapor jet-ejector refrigeration cycle for automotive air-conditioning were studied and analyzed. Thermally activated refrigeration cycles would utilize combustion engine exhaust gas or engine coolant to supply heat to the generator. For the absorption system, the thermodynamic cycle was analyzed and pressures, temperatures, concentrations, enthalpies, and mass flow rates at every point were computed based on input parameters simulate practical operating conditions of vehicles. Then, heat addition to the generator, heat removal rates from absorber, condenser, and rectifying unit, and total rejection heat transfer area were all calculated. For the jet-ejector system, the optimum ejector vapor mass ratio based on similar input parameters was found by solving diffuser's conservation equations of continuity, momentum, energy, and flow through primary ejector nozzle simultaneously.

Fulfillment of SULEV standards without catalyst - this is a target engineers at IAV have been working on since the middle of the 1990s. The core of this development is an advanced steam engine with a high performance burner. This burner features extremely low raw pollutant emission. This paper describes new solutions that were found to solve the challenging tasks in the development of such an engine concept.

This paper introduces the new 1.6L engine family, designed and developed by the Chrysler group of DaimlerChrysler Corporation in cooperation with BMW. An overview of the engine's design features is provided, with a detailed review of the performance development process with emphasis on airflow, combustion, thermal management and friction. This information is presented, to provide an understanding of how the engine simultaneously achieves outstanding levels of torque, power, fuel consumption, emissions and idle stability. The use of analytical tools such as Computational Fluid Dynamics (CFD) and Finite Element Analysis (FEA) in the optimization of the engine is shown.

Engineers use phenomenological simulation models to determine engine performance. Using these models, we can predict with reasonable accuracy the heat release rate mechanism inside the engine cylinder, which enables us to obtain a prediction of the pressure history inside the engine cylinder. Using this value and the volume change rate of the combustion chamber, we can then estimate the indicated power output of the engine. However, in order to obtain the brake engine power output we must have an indication for the mechanical losses, a great part of which are friction losses. Up to now various correlations have been proposed that provide the frictional mean effective pressure as a function mainly of engine speed and load. These correlations have been obtained from the processing of experimental data, i.e. experimental values for the indicated and brake power output of engines.

The combination of physical models of an advanced engine control system was proposed to obtain sophisticated combustion control in ultra-lean combustion engines, including homogeneous compression-ignition and activated radical combustion. Physical models of intake, combustion (including engine thermodynamics), and transmission were incorporated, in which the effects of residual gas from prior cycles on intake air mass and combustion were taken into consideration. Control of the in-cylinder air/fuel ratio, exhaust temperature and engine speed during start, post-start and gear shifting phases was investigated using simulations.

The LEV II and EURO V legislation in 2007/2008 require a high conversion level for nitrogen oxides to meet the emission levels for diesel SUVs and trucks. Therefore, U.S. and European truck manufacturers are considering the introduction of urea SCR systems no later than model year 2005. The current SCR catalysts are based mainly on systems derived from stationary power plant applications. Therefore, improved washcoat based monolith catalysts were developed using standard types of formulations. These catalysts achieved high conversion levels similar to extruded systems in passenger car and truck test cycles. However, to meet further tightening of standards, a new class of catalysts was developed. These advanced type of catalytic coatings proved to be equivalent or even better than standard washcoat formulations. Results will be shown from ESC, MVEG and US-FTP 75 tests to illustrate the progress in catalyst design for urea SCR.

Water-emulsified diesel fuel technology has been proven to reduce nitrogen oxides (NOx) and particulate matter (PM) simultaneously at relatively low cost compared to other pollution-reducing strategies. While the mechanisms which result in these reductions have been postulated, the development of new analytical tools to measure in-cylinder soot formation using optically accessible engines can lead to a deeper understanding of combustion and the chemical and physical mechanisms when water is present during combustion. In this study, an optically accessible single cylinder engine was used to study how water brought into the combustion chamber via an emulsified fuel changes the combustion process and thereby reduces emissions. In-cylinder measurements of relative soot concentrations were used to determine the effect of water-emulsified fuel on soot formation.

Coming along with the present movement towards the ultimately variable engine, the need for clear and simple models for complex engine systems is rapidly increasing. In this context Common-Rail-Systems cause a special kind of problem due to of the high amount of parameters which cannot be taken into consideration with simple map-based models. For this reason models with a higher amount of complexity are necessary to realize a representative behavior of the simulation. The high computational time of the simulation, which is caused by the increased complexity, makes it nearly impossible to implement this type of model in software in closed loop applications or simulations for control purposes. In this paper a method for decreasing the complexity and accelerating the computing time of automotive engine models is being evaluated which uses an optimized method for each stage of the diesel engine process.

A wide-range Air-Fuel Ratio sensor (WRAF) response diagnostic algorithm was developed for production application in Gasoline Direct Injection (Gas-DI) powertrains to fulfill On Board Diagnostic (OBD) legislative requirements [1] for wide-range oxygen sensors. The algorithm measures the response of a wide-range air-fuel ratio (AFR) sensor signal to an input AFR signal of known amplitude to determine whether degradation in sensor responsiveness is severe enough to cause a failure of legal emissions requirements. A practical IIR (Infinite Impulse Response) digital bandpass filter design was used in series with a rectifier and low-pass filter to process the AFR sensor signal for comparison to a reference signal amplitude. The IIR filter was designed with a moveable pass-band to enable the algorithm to be used at variable frequencies during intrusive and non-intrusive sensor diagnostic tests.

An electromechanically driven valve train offers unprecedented flexibility to optimize engine operation for each speed load point individually. One of the main benefits is the increased fuel economy resulting from unthrottled operation. The absence of a restriction at the entrance of the intake manifold leads to wave propagation in the intake system and makes a direct measurement of air flow with a hot wire air meter unreliable. To deliver the right amount of fuel for a desired air-fuel ratio, we therefore need an open loop estimate of the air flow based on measureable or commanded signals or quantities. This paper investigates various expressions for air charge in camless engines based on quasi-static assumptions for heat transfer and pressure.

This paper introduces the preliminary simulation of a four-stroke spark ignition engine. An arbitrary heat release formula was used to predict the cylinder pressure, which was used to find out the indicated work done. The heat transfer from the cylinder, friction and pumping losses also were taken into account to predict the brake mean effective pressure, brake thermal efficiency and brake specific fuel consumption. Most of the parameters that can affect the performance of the four stroke spark ignition engines such as equivalence ratios, spark timing, heat release rate, compression ratios, compression index and expansion index are studied. The use of a real combustion curve has a profound influence on the similarity of the pressure-volume profile to that seen for the real engine. The modeling process is obviously getting closer to reality and is now worth pursuing as a design aid.

This paper presents the experimental work and the results obtained from the implementation of a transient fuel compensation algorithm for the 6.0-liter V12 high-performance engine that equips the Lamborghini Diablo vehicles. This activity has been carried out as part of an effort aimed at the optimization of the entire fuel injection control system. In the first part of the paper the tests for fuel film compensator identification are presented and discussed. In this phase the experimental work has been conducted in the test cell. An automatic calibration algorithm was developed to identify the well-known fuel film model X and τ parameters, so as to define their maps as a function of engine speed and intake manifold pressure. The influence of engine coolant temperature has been investigated separately; it will be soon presented together with the air dynamics compensation algorithm. In the second part of the paper, the performance of the fuel dynamics compensation algorithm is analyzed.

The influence of the addition of oxygenated hydrocarbons to diesel fuels has been studied, using a detailed chemical kinetic model. Resulting changes in ignition and soot precursor production have been examined. N-heptane was used as a representative diesel fuel, and methanol, ethanol, dimethyl ether, dimethoxymethane and methyl butanoate were used as oxygenated fuel additives. It was found that addition of oxygenated hydrocarbons reduced the production of soot precursors. When the overall oxygen content in the fuel reached approximately 30-40 % by mass, production of soot precursors fell effectively to zero, in agreement with experimental studies. The kinetic factors responsible for these observations are discussed.

Although there seems to be a consensus regarding the low emission potential of DME, there are still different opinions about why the low NOx emissions can be obtained without negative effects on thermal efficiency. Possible explanations are: The physical properties of DME affecting the spray and the mixture formation Different shape and duration of the heat release in combination with reduced heat losses In this paper an attempt is made to increase the knowledge of DME in relation to diesel fuel with respect to heat release and NOx formation. The emphasis has been to create injection conditions as similar as possible for both fuels. For that purpose the same injection system (CR), injection pressure (270 bar), injection timing and duration have been used for the two fuels. The only differences were the diameters of the nozzle holes, which were chosen to give the same fuel energy supply, and the physical properties of the fuels.

Experiments to study the effects of oxygenated fuels on emissions and combustion were performed in a single-cylinder direct-injection (DI) diesel engine. A matrix of oxygen containing fuels assessed the impact of weight percent oxygen content, oxygenate chemical structure, and oxygenate volatility on emissions. Several oxygenated chemicals were blended with an ultra-low sulfur diesel fuel and evaluated at an equivalent energy release and combustion phasing. Additional experiments investigated the effectiveness of oxygenated fuels at a different engine load, a matched fuel/air equivalence ratio, and blended with a diesel fuel from the Fischer-Tropsch process. Interactions between emissions and critical engine operating parameters were also quantified. A scanning mobility particle sizer (SMPS) was used to evaluate particle size distributions, in addition to particulate matter (PM) filter and oxides of nitrogen (NOx) measurements.

The present paper presents the results of both theoretical and experimental research carried out on a mono cylinder engine equipped with an original hydraulically actuating distribution system, which determines variable valve timing (VVT). There are presented the construction and the operation of the hydraulic system for which a mathematical and physical simulation pattern was created. The variable timing system enables permanent variation of both valve's timing and lifting. The results obtained by using the mathematical and physical simulation pattern are presented by simulating VVT engine operation and load control through the inlet valve. When the VVT engine is running, the fresh charge admission velocity into the cylinder is maintained at a high level for the entire range of load variation. The admission velocity is high under small part-loads and the turbulence intensity level is also highly maintained which enables the development of the combustion process.

A wide experimental investigation on a 16 valves, 1242 cm3 SI-engine is reported. Experimental data were collected in correspondence with about 250 different operating conditions of the engine. This allowed to deeply assess the accuracy of a simulation model (1Dime code), developed by the authors, based on a one-dimensional computation of the gas flow in the manifolds, and on a quasi-dimensional fractal approach for combustion simulation. The model is then employed to theoretically verify the advantages that can be exploited from the adoption of various VVT (Variable Valve Timing) or VVA (Variable Valve Actuation) systems, including those realizing a throttle-less operation of the engine. The gains predicted in terms of torque profile at WOT, and of BSFC or NOx emissions at part load are quantified and discussed.

The large number of mechanical, electro-magnetic and oleo-dynamic systems for variable valve actuation developed by automotive suppliers demonstrates the great interest that is being devoted to their potential application on internal combustion engines. In the paper, a possible strategy to realize an original engine load control by means of both intake and exhaust variable valve timing (VVT) is briefly presented and the thermodynamic analysis of the performance obtainable with this solution is carried out. The peculiarity of this strategy is that it is possible to directly recirculate the desired mass of exhaust gas with less limitation with respect to the external duct architecture.

Increasing population and a rising necessity for mobility and transportation require a growing environment protection. In the USA and in Europe legislative concluded new emission limits to reduce cold start emissions for passenger cars. An effective method to reduce HC and CO during the cold start of combustion engines is secondary air injection. Secondary air injection mixes fresh air into the exhaust gas during cold start and achieves an oxidation of HC and CO. This exothermal oxidation elevates the exhaust gas temperature and decreases light-off time of the catalyst. A new compact secondary air injection system for integration in the intake manifold, the so called Secondary Air Charger was developed. In principle the secondary air charger works as a turbocharger, driven by the pressure drop at the throttle valve. This system was analyzed on test rigs, engine test bench and passenger car, successfully.