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The paper deals with some aspects and results of research in major processes and hardware of a system for hygiene waste water recovery and its architecture concepts. A principal system schematic and its functions on Mir space station are presented. It is shown that physico-chemical means ensure cost-effective recovery with minimum energy demand and resupply which is particulary important for long-duration space missions.

The paper systematizes typical hydrodynamic and heat-and-mass transfer chemical engineering processes realized in water recovery systems. The impact of micro-gravity on the processes is analyzed and general principles of the process organization in gas/liquid fluids are described. As examples, some typical separation processes in a coccurred flow channel with liquid suction through a porous wall, liquid evaporation into a vapour/gas fluid and vapour condensation from the vapour/gas mixture are considered for water recovery systems. A versatile approach based on an extended analogy between friction, heat transfer and mass transfer and on limited relative laws of a boundary layer at the permeable surface is suggested for an analysis and calculation of the friction resistance of a two-phase flow, heat transfer and mass transfer on evaporation and condensation. Recommendations for an analysis of the influence of free convection are made.

Humidity condensate collected and processed in-flight is an important component of a space station drinking water supply. Water recovery systems in general are designed to handle finite concentrations of specific chemical components. Previous analyses of condensate derived from spacecraft and ground sources showed considerable variation in composition. Consequently, an investigation was conducted to collect condensate on the Shuttle while the vehicle was docked to Mir, and return the condensate to Earth for testing. This scenario emulates an early ISS configuration during a Shuttle docking, because the atmospheres intermix during docking and the condensate composition should reflect that. During the STS-89 and STS-91 flights, a total volume of 50 liters of condensate was collected and returned. Inorganic and organic chemical analyses were performed on aliquots of the fluid.