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Technical Paper

Optimal Energy Management Strategy for Energy Efficiency Improvement and Pollutant Emissions Mitigation in a Range-Extender Electric Vehicle

2021-09-05
2021-24-0103
The definition of the energy management strategy for a hybrid electric vehicle is a key element to ensure maximum energy efficiency. The ability to optimally manage the on-board energy sources, i.e., fuel and electricity, greatly affects the final energy consumption of hybrid powertrains. In the case of plug-in series-hybrid architectures, such as Range-Extender Electric Vehicles (REEVs), fuel efficiency optimization alone can result in a stressful operation of the range-extender engine with an excessively high number of start/stops. Nonetheless, reducing the number of start/stops can lead to long periods in which the engine is off, resulting in the after-treatment system temperature to drop and higher emissions to be produced at the next engine start.
Technical Paper

Hardware-in-the-Loop, Traffic-in-the-Loop and Software-in-the-Loop Autonomous Vehicle Simulation for Mobility Studies

2020-04-14
2020-01-0704
This paper focuses on finding and analyzing the relevant parameters affecting traffic flow when autonomous vehicles are introduced for ride hailing applications and autonomous shuttles are introduced for circulator applications in geo-fenced urban areas. For this purpose, different scenarios have been created in traffic simulation software that model the different levels of autonomy, traffic density, routes, and other traffic elements. Similarly, software that specializes in vehicle dynamics, physical limitations, and vehicle control has been used to closely simulate realistic autonomous vehicle behavior under such scenarios. Different simulation tools for realistic autonomous vehicle simulation and traffic simulation have been merged together in this paper, creating a realistic simulator with Hardware-in-the-Loop (HiL), Traffic-in-the-Loop (TiL), and Software in-the-Loop (SiL) simulation capabilities.
Technical Paper

The Effects of Varying Penetration Rates of L4-L5 Autonomous Vehicles on Fuel Efficiency and Mobility of Traffic Networks

2020-04-14
2020-01-0137
With the current drive of automotive and technology companies towards producing vehicles with higher levels of autonomy, it is inevitable that there will be an increasing number of SAE level L4-L5 autonomous vehicles (AVs) on roadways in the near future. Microscopic traffic simulators that simulate realistic traffic flow are crucial in studying, understanding and evaluating the fuel usage and mobility effects of having a higher number of autonomous vehicles (AVs) in traffic under realistic mixed traffic conditions including both autonomous and non-autonomous vehicles. In this paper, L4-L5 AVs with varying penetration rates in total traffic flow were simulated using the microscopic traffic simulator Vissim on urban, mixed and freeway roadways. The roadways used in these simulations were replicas of real roadways in and around Columbus, Ohio, including an AV shuttle routes in operation.
Technical Paper

Benchmarking Computational Time of Dynamic Programming for Autonomous Vehicle Powertrain Control

2020-04-14
2020-01-0968
Dynamic programming (DP) has been used for optimal control of hybrid powertrain and vehicle speed optimization particularly in design phase for over a couple of decades. With the advent of autonomous and connected vehicle technologies, automotive industry is getting closer to implementing predictive optimal control strategies in real time applications. The biggest challenge in implementation of optimal controls is the limitation on hardware which includes processor speed, IO speed, and random access memory. Due to the use of autonomous features, modern vehicles are equipped with better onboard computational resources. In this paper we present a comparison between multiple hardware options for dynamic programming. The optimal control problem considered, is the optimization of travel time and fuel economy by tuning the torque split ratio and vehicle speed while maintaining charge sustaining operation.
Technical Paper

Model-Based Design of a Hybrid Powertrain Architecture with Connected and Automated Technologies for Fuel Economy Improvements

2020-04-14
2020-01-1438
Simulation-based design of connected and automated hybrid-electric vehicles is a challenging problem. The design space is large, the systems are complex, and the influence of connected and autonomous technology on the process is a new area of research. The Ohio State University EcoCAR Mobility Challenge team developed a comprehensive design and simulation approach as a solution. This paper covers the detailed simulation work conducted after initial design space reduction was performed to arrive at a P0-P4 hybrid vehicle with a gasoline engine. Two simulation environments were deployed in this strategy, each with unique advantages. The first was Autonomie, which is a commercial software tool that is well-validated through peer-reviewed studies. This allowed the team to evaluate a wide range of components in a robust simulation framework.
Technical Paper

Model Based Fault Diagnosis for Engine under Speed Control

2007-04-16
2007-01-0775
An appropriate fault diagnosis and Isolation (FDI) strategy is very useful to prevent system failure. In this paper, a model-based fault diagnosis strategy is developed for an internal combustion engine (ICE) under speed control. Engine throttle fault and the manifold pressure sensor fault are detected and isolated. A nonlinear observer based residual generation approach is proposed. Manifold pressure and throttle are observed. Fault codes are designed with redundancy to prevent bit error. Performance of fault diagnosis strategy has been evaluated with simulations.
Technical Paper

Adaptation of TruckSim Models to Simulate Experimental Heavy Truck Hard Braking Test Data Under Various Levels of Brake Disablement

2010-10-05
2010-01-1920
This research focuses on the development and performance of analytical models to simulate a tractor-semitrailer in straight-ahead braking. The simulations were modified and tuned to simulate full-treadle braking with all brakes functioning correctly, as well as the behavior of the tractor-semitrailer rig under full braking with selected brakes disabled. The models were constructed in TruckSim and based on a tractor-semitrailer used in dry braking performance testing. The full-scale vehicle braking research was designed to define limits for engineering estimates on stopping distance when Class 8 air-braked vehicles experience partial degradation of the foundation brake system. In the full scale testing, stops were conducted from 30 mph and 60 mph, with the combination loaded to 80,000 lbs (gross combined weight or GCW), half payload, and with the tractor-semitrailer unladen (lightly loaded vehicle weight, or LLVW).
Technical Paper

Development of the Design of a Plug-In Hybrid-Electric Vehicle for the EcoCAR 3 Competition

2016-04-05
2016-01-1257
The design of a performance hybrid electric vehicle includes a wide range of architecture possibilities. A large part of the design process is identifying reasonable vehicle architectures and vehicle performance capabilities. The Ohio State University EcoCAR 3 team designed a plug-in hybrid electric vehicle (PHEV) post-transmission parallel 2016 Chevrolet Camaro. With the end-goal of reducing the environmental impact of the vehicle, the Ohio State Camaro has been designed with a 44-mile all-electric range. It also features an 18.9 kWh Li-ion energy storage system, a 119 kW 2.0L GDI I4 engine that runs on 85% ethanol (E85) fuel, a 5-speed automated manual transmission, and a 150 kW peak electric machine. This report details the design and modeling process followed by the Ohio State team during Year 1 of the competition. The process included researching the customer needs of the vehicle, determining team design goals, initial modeling, and selecting a vehicle architecture.
Technical Paper

A Physically-Based, Lumped-Parameter Model of an Electrically-Heated Three-Way Catalytic Converter

2012-04-16
2012-01-1240
The impact of cold-start emissions is well known on conventional and hybrid electric vehicles. Plug-in electric vehicles offer a unique challenge in that there are opportunities for prolonged engine-off conditions which can lead to catalyst cooling and elevated emissions on engine re-start. This research investigates the development and validation of a system for controlling emissions under these conditions, with an emphasis on a catalytic converter model used for design and analysis. The model is a one-dimensional, lumped-parameter model of a three-way catalytic converter developed in Matlab/Simulink. The catalyst is divided into discrete, axial elements and each discrete element contains states for the temperatures of the gas, substrate, and can wall. Heat transfer mechanisms are modeled from physics-based equations.
Technical Paper

Mission-based Design Space Exploration for Powertrain Electrification of Series Plugin Hybrid Electric Delivery Truck

2018-04-03
2018-01-1027
Hybrid electric vehicles (HEV) are essential for reducing fuel consumption and emissions. However, when analyzing different segments of the transportation industry, for example, public transportation or different sizes of delivery trucks and how the HEV are used, it is clear that one powertrain may not be optimal in all situations. Choosing a hybrid powertrain architecture and proper component sizes for different applications is an important task to find the optimal trade-off between fuel economy, drivability, and vehicle cost. However, exploring and evaluating all possible architectures and component sizes is a time-consuming task. A search algorithm, using Gaussian Processes, is proposed that simultaneously explores multiple architecture options, to identify the Pareto-optimal solutions.
Technical Paper

Comparison of Numerical and System Dynamics Methods for Modeling Wave Propagation in the Intake Manifold of a Single-Cylinder Engine

2013-09-08
2013-24-0139
The automotive industry is striving to adopt model-based engine design and optimization procedures to reduce development time and costs. In this scenario, first-principles gas dynamic models predicting the mass, energy and momentum transport in the engine air path system with high accuracy and low computation effort are extremely important today for performance prediction, optimization and cylinder charge estimation and control. This paper presents a comparative study of two different modeling approaches to predict the one-dimensional unsteady compressible flow in the engine air path system. The first approach is based on a quasi-3D finite volume method, which relies on a geometrical reconstruction of the calculation domain using networks of zero-dimensional elements. The second approach is based on a model-order reduction procedure that projects the nonlinear hyperbolic partial differential equations describing the 1D unsteady flow in engine manifolds onto a predefined basis.
Technical Paper

A Simulation Tool for Virtual Validation and Verification of Advanced Driver Assistance Systems

2021-04-06
2021-01-0865
Due to the infeasibility of exhaustive on-road testing of Automated Vehicles (AVs) and vehicles with Advanced Driver Assistance Systems (ADAS), virtual methods for verification and validation of such vehicles have gained prominence. In order to incorporate the variability in the characteristics of test scenarios such as surrounding traffic, weather, obstacles, road network, infrastructure features, etc., as well as provide the option of varying the fidelities of subsystem models, this study discusses a modular software block-set for virtual testing of AV/ADAS controllers based on open source tools. The core concept is to co-simulate the traffic, vehicle dynamics, sensors, and the 3D scenes required for perception. This is achieved using SUMO (Simulation of Urban MObility, a microscopic road-network-based traffic generation tool) and Unreal Engine (for 3D traffic flow generation).
Technical Paper

Design, Modeling, and Validation of a Flame Reformer for LNT External By-Pass Regeneration

2006-04-03
2006-01-1367
Experimental results are presented for a technique of converting Diesel fuel to a gas stream rich in carbon monoxide and hydrogen suitable for Lean NOx Trap (LNT) regeneration. The device is relatively simple and relies upon a premixed, rich flame to generate gas with 4.5% H2 and 10% CO. The device, referred to as a flame reformer, offers a number of advantages over other methods of reductant generation for bypass regeneration LNT systems. Specifically, the device offers rapid dynamic response, potential lower cost, with a similar level of performance to other proposed methods of reductant generation.
Technical Paper

Cooperative Collision Avoidance in a Connected Vehicle Environment

2019-04-02
2019-01-0488
Connected vehicle (CV) technology is among the most heavily researched areas in both the academia and industry. The vehicle to vehicle (V2V), vehicle to infrastructure (V2I) and vehicle to pedestrian (V2P) communication capabilities enable critical situational awareness. In some cases, these vehicle communication safety capabilities can overcome the shortcomings of other sensor safety capabilities because of external conditions such as 'No Line of Sight' (NLOS) or very harsh weather conditions. Connected vehicles will help cities and states reduce traffic congestion, improve fuel efficiency and improve the safety of the vehicles and pedestrians. On the road, cars will be able to communicate with one another, automatically transmitting data such as speed, position, and direction, and send alerts to each other if a crash seems imminent. The main focus of this paper is the implementation of Cooperative Collision Avoidance (CCA) for connected vehicles.
Journal Article

Analysis of Motor Vibration Isolation System with Focus on Mount Resonances for Application to Electric Vehicles

2015-06-15
2015-01-2364
The vibration isolation effectiveness of powertrain mount configurations is examined for electric vehicle application by considering the effect introduced by internal mount resonances. Unlike internal combustion engines where mounts are typically designed only for static support and low frequency dynamics, electric motors have higher excitation frequencies in a range where mount resonances often occur. The problem is first analytically formulated by considering a simple 3-dimensional powertrain system, and the vibration isolation effectiveness significantly deteriorates at the mount resonance(s). It is shown that by modifying the mount shape, the mount resonance(s) can be shifted while maintaining the same static rate, tuning the frequency away from any engine excitation or natural frequencies. Further, internal mount resonances are utilized to improve vibration isolation over a narrow frequency range, using non-identical mounts to split mount resonance peaks.
Technical Paper

Criticality Assessment of Simulation-Based AV/ADAS Test Scenarios

2022-03-29
2022-01-0070
Testing any new safety technology of Autonomous Vehicles (AV) and Advanced Driver Assistance Systems (ADAS) requires simulation-based validation and verification. The specific scenarios used for testing, outline incidences of accidents or near-miss events. In order to simulate these scenarios, specific values for all the above parameters are required including the ego vehicle model. The ‘criticality’ of a scenario is defined in terms of the difficulty level of the safety maneuver. A scenario could be over-critical, critical, or under-critical. In over-critical scenarios, it is impossible to avoid a crash whereas, for under-critical scenarios, no action may be required to avoid a crash. The criticality of the scenario depends on various parameters e.g. speeds, distances, road/tire parameters, etc. In this paper, we propose a definition of criticality metric and identify the parameters such that a scenario becomes critical.
Technical Paper

Design Methodology for Energy Storage System in Motorsports Using Statistical Analysis of Mission Profile

2022-03-29
2022-01-0662
In recent years, many motorsports have been developing competitions based on electric vehicles. The demanding performance requires the battery pack to have the perfect balance between energy, power, and weight. This research paper presents a systematic methodology for the initial design of the battery pack (size and cell chemistry) by statistically analyzing the characteristics of the mission profile. The power profile for the battery pack of a motorsport vehicle can be estimated by considering the duty cycle of a racing car using the technical and sporting regulations and vehicle parameters. In this paper, many statistical metrics correlated to this power profile have been defined and analyzed (such as the max, mean, and standard deviation of the power profile, the total energy consumed, and the expected heat generation). These metrics have been used to estimate the cell energy and power density requirement and the pack sizing considering the weight constraints.
Technical Paper

Development of a Gear Backlash Compensator for Electric Machines in P0-P4 Parallel Hybrid Drivelines

2023-04-11
2023-01-0454
Backlash is the movement between the gear teeth that allows them to mate without binding. Backlash can cause large torque fluctuations in vehicle powertrains when the input torque changes direction. These fluctuations cause a jerk and shuddering, which negatively affects drive quality. Input torque frequently changes direction in electric vehicles due to regenerative braking. Limiting zero crossings is an option for better drive quality; however, this leads to decreased vehicle efficiency. Because of this, modulating the torque through the backlash region is preferred, yet, if done poorly, it can result in sluggish torque response. This paper proposes a torque-shaping algorithm for an electric motor and gear/differential system to reduce backlash in electric vehicles. The control algorithm modulates the commanded torque’s rate of change based on the vehicle speed and zero-crossing torque.
Technical Paper

Vehicle in Virtual Environment (VVE) Method of Autonomous Driving Function Evaluation and Development

2023-04-11
2023-01-0820
Autonomous vehicle (AV) algorithms need to be tested extensively in order to make sure the vehicle and the passengers will be safe while using it after the implementation. Testing these algorithms in real world create another important safety critical point. Real world testing is also subjected to limitations such as logistic limitations to carry or drive the vehicle to a certain location. For this purpose, hardware in the loop (HIL) simulations as well as virtual environments such as CARLA and LG SVL are used widely. This paper discusses a method that combines the real vehicle with the virtual world, called vehicle in virtual environment (VVE). This method projects the vehicle location and heading into a virtual world for desired testing, and transfers back the information from sensors in the virtual world to the vehicle.
Technical Paper

Shared Autonomous Vehicle Mobility for a Transportation Underserved City

2023-04-11
2023-01-0048
This paper proposes the use of an on-demand, ride hailed and ride-Shared Autonomous Vehicle (SAV) service as a feasible solution to serve the mobility needs of a small city where fixed route, circulator type public transportation may be too expensive to operate. The presented work builds upon our earlier work that modeled the city of Marysville, Ohio as an example of such a city, with realistic traffic behavior, and trip requests. A simple SAV dispatcher is implemented to model the behavior of the proposed on-demand mobility service. The goal of the service is to optimally distribute SAVs along the network to allocate passengers and shared rides. The pickup and drop-off locations are strategically placed along the network to provide mobility from affordable housing, which are also transit deserts, to locations corresponding to jobs and other opportunities.
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